The invention relates to a method for producing a casting mold as well as to a casting mold (10), in particular a continuous casting mold or similar. Said casting mold is made of a material which is essentially made of carbon and the casting mold is coated with pyrolytic carbon and/or boron nitride.

The invention relates to a method for producing a casting mold as well as to a casting mold (10), in particular a continuous casting mold or similar. Said casting mold is made of a material which is essentially made of carbon and the casting mold is coated with pyrolytic carbon and/or boron nitride.

A cast mold fabricating device supplies thickener-coated sand and steam into a mold forming die at an optimum timing to shorten a mold fabrication time. The device includes the die 2 with an injection inlet 1, a sand supply head 4 for supplying and filling the thickener-coated sand 3 into the die, a steam supply head 5 for supplying steam into the die 2 to solidify and/or cure a thickener of the sand by application of heat of the steam. The device further includes a vertical drive 6 for lowering the sand supply head 4 to a position where the injection inlet 1 is connected to a sand nozzle 8 of the sand supply head 4, and a horizontal drive 7 for advancing the steam supply head 5 to a position where the injection port 1 is connected to a steam nozzle 9 of the steam supply head 5.

A cast mold fabricating device supplies thickener-coated sand and steam into a mold forming die at an optimum timing to shorten a mold fabrication time. The device includes the die 2 with an injection inlet 1, a sand supply head 4 for supplying and filling the thickener-coated sand 3 into the die, a steam supply head 5 for supplying steam into the die 2 to solidify and/or cure a thickener of the sand by application of heat of the steam. The device further includes a vertical drive 6 for lowering the sand supply head 4 to a position where the injection inlet 1 is connected to a sand nozzle 8 of the sand supply head 4, and a horizontal drive 7 for advancing the steam supply head 5 to a position where the injection port 1 is connected to a steam nozzle 9 of the steam supply head 5.

The subject of the invention is a process for the production of at least partly thin-walled and aluminium castings with sand moulding technology by gravity casting, which allows producing casts with 100 times or favourably 200-400 times larger overall dimensions in case of 1-3 mm wall thickness. The main idea of the process is that sand mould containing mould cavity is provided, melt of aluminium content is produced, the melt is introduced into the mould cavity at several points through a gating system of narrowing cross section. A further subject of the invention is a sand mould fitted with a gating system to produce at least partly thin-walled castings with sand moulding technology, by gravity casting. The wall thickness of thin-walled segments is 1-3 mm and the largest dimension is more than a 100 but favourably at least 200-400 multiple of the wall thickness. The main idea behind the sand mould with a gating system is that it contains a mould cavity allowing the production of at least partly thin-walled castings, and is equipped with a gating system, which is composed of at least two sprues and one ingate to each having a porthole into the mould cavity and in liquid contact with the sprues.

An investment casting system includes a core having at least one fine detail, a shell positioned relative to said core, and a strengthening coating applied at least to the at least one fine detail.

A casting method of using 3D printing to make shell mold, comprising the following steps of: conducting computer-aided graphic design based on the product to be manufactured; importing the graphic design into the 3D printer to print a 3D shell mold; conducting a sintering process of the printed shell mold for solidifying thereof; using the sintered shell mold as a casting cavity, injecting a molten raw material into the shell mold for formation; in the end, taking out the whole shell mold and breaking the shell mold to obtain a cast product; reprocessing the cast product to obtain a finished product; wherein printing materials of the 3D printing are made of a liquid mixture of photosensitive resin and ceramic powder, thereby improving production efficiency and reducing labor intensity as well as pollution.

A casting method of using 3D printing to make shell mold, comprising the following steps of: conducting computer-aided graphic design based on the product to be manufactured; importing the graphic design into the 3D printer to print a 3D shell mold; conducting a sintering process of the printed shell mold for solidifying thereof; using the sintered shell mold as a casting cavity, injecting a molten raw material into the shell mold for formation; in the end, taking out the whole shell mold and breaking the shell mold to obtain a cast product; reprocessing the cast product to obtain a finished product; wherein printing materials of the 3D printing are made of a liquid mixture of photosensitive resin and ceramic powder, thereby improving production efficiency and reducing labor intensity as well as pollution.

The present disclosure discloses a production line for ceramic shell making and a method for ceramic shell making. The production line may include a conveyor chain system, a robotic arm, a slurry coating device, and a sanding device. The conveyor chain system may be configured to convey a batch of modules. The robotic arm may be configured to replace and remove one or more modules among the batch of modules relative to the conveyor chain system and hold the one or more modules during a plurality of subsequent operations. The robotic arm may be configured to be moveable to a plurality of positions each of which corresponds to one of a plurality of stations. The slurry coating device may be configured to coat the one or more modules in slurry. The sanding device may be configured to sand the one or more modules.

The present disclosure discloses a production line for ceramic shell making and a method for ceramic shell making. The production line may include a conveyor chain system, a robotic arm, a slurry coating device, and a sanding device. The conveyor chain system may be configured to convey a batch of modules. The robotic arm may be configured to replace and remove one or more modules among the batch of modules relative to the conveyor chain system and hold the one or more modules during a plurality of subsequent operations. The robotic arm may be configured to be moveable to a plurality of positions each of which corresponds to one of a plurality of stations. The slurry coating device may be configured to coat the one or more modules in slurry. The sanding device may be configured to sand the one or more modules.