The object of the invention is a component system for producing a binder for metal casting on the basis of phenolic resins of the benzyl ether type and isocyanates containing non-polar solvents.

The object of the invention is a component system for producing a binder for metal casting on the basis of phenolic resins of the benzyl ether type and isocyanates containing non-polar solvents.

A tool for reforming a core pattern. A method of reforming a core pattern comprises opening a core reformer tool. The core reformer tool has a first portion and a second portion facing the first portion. The first portion includes a concave member and a first adjustable pin. The second portion includes a convex member and a second adjustable pin. The method includes positioning the core pattern in the core reformer tool and closing the core reformer tool. The method comprises adjusting at least one of the first adjustable pin and the second adjustable pin to alter a surface of the core pattern. The method includes directing cooling air through the core reformer tool to solidify the core pattern and opening the core reformer tool to remove the core pattern.

A process for coating a refractory alloy part is provided and includes coating an area of a refractory alloy part by means of a treatment composition including a type of preceramic polymer and a solvent, and heat treating the part coated with the treatment composition. The heat treating partially converts the preceramic polymer and forms a ceramic coating obtained by conversion, the ceramic coating protecting the refractory alloy from oxidation. The treatment composition also includes active fillers to form an alloy coating on a surface of the part by solid diffusion in addition to the ceramic coating obtained by conversion, and the alloy coating generates a protective oxide layer when subjected to oxidizing conditions.

A process for coating a refractory alloy part is provided and includes coating an area of a refractory alloy part by means of a treatment composition including a type of preceramic polymer and a solvent, and heat treating the part coated with the treatment composition. The heat treating partially converts the preceramic polymer and forms a ceramic coating obtained by conversion, the ceramic coating protecting the refractory alloy from oxidation. The treatment composition also includes active fillers to form an alloy coating on a surface of the part by solid diffusion in addition to the ceramic coating obtained by conversion, and the alloy coating generates a protective oxide layer when subjected to oxidizing conditions.

A hybrid core for manufacturing a cast component, the hybrid core including a sand core portion having an exterior shape configured to define an interior feature of the cast component. The hybrid core also includes a metal chill element embedded within the sand core portion. The metal chill element is configured to locally absorb heat energy from the cast component during cooling of the cast component and solidification thereof. The metal chill element is constructed and arranged within the sand core portion to be removed during shake out from the cast component subsequent to the solidification thereof. A system and a method for manufacturing a cast component using such a hybrid core are also envisioned.

Improved processes for generating a mold configured for casting—are disclosed. An illustrative process comprises using one or more 3D sand printers to create interlocking modular pieces that, when assembled, form the mold. The interlocking modular pieces may be used to define cavities such as a pattern cavity, a sprue, a riser, a runner, or a vent. Additionally, the interlocking modular pieces may define cores to fit inside the pattern cavity.

Improved processes for generating a mold configured for casting—are disclosed. An illustrative process comprises using one or more 3D sand printers to create interlocking modular pieces that, when assembled, form the mold. The interlocking modular pieces may be used to define cavities such as a pattern cavity, a sprue, a riser, a runner, or a vent. Additionally, the interlocking modular pieces may define cores to fit inside the pattern cavity.

A coating composition is described, for use in the foundry, in particular comprising particulate, amorphous silicon dioxide (SiO.sub.2) and an aqueous phase having a pH of at most 5, and also coated, waterglass-bound foundry molding elements, especially coated, waterglass-bound foundry molds and foundry cores, which each comprise a coating composition of the invention. Further described is the use of a coating composition of the invention for producing a coating on a waterglass-bound foundry molding element and a method for producing a waterglass-bound foundry molding element (mold or core) coated with a water-containing refractory coating. Likewise specified is a kit whose contents include a coating composition of the invention.

A coating composition is described, for use in the foundry, in particular comprising particulate, amorphous silicon dioxide (SiO.sub.2) and an aqueous phase having a pH of at most 5, and also coated, waterglass-bound foundry molding elements, especially coated, waterglass-bound foundry molds and foundry cores, which each comprise a coating composition of the invention. Further described is the use of a coating composition of the invention for producing a coating on a waterglass-bound foundry molding element and a method for producing a waterglass-bound foundry molding element (mold or core) coated with a water-containing refractory coating. Likewise specified is a kit whose contents include a coating composition of the invention.