A support structure for a vehicle molded by a casting mold, provided between a vehicle body and a vehicle component, and including a support portion which supports the vehicle component and a rib which is continuously formed on the support portion. The support structure for a vehicle includes a core portion recessed in a direction different from a mold split direction of the casting mold on a side surface portion of the rib.

Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least forty main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least forty molds. Each mold of the at least forty molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of an iron-type golf club head.

A tool for reforming a core pattern. A method of reforming a core pattern comprises opening a core reformer tool. The core reformer tool has a first portion and a second portion facing the first portion. The first portion includes a concave member and a first adjustable pin. The second portion includes a convex member and a second adjustable pin. The method includes positioning the core pattern in the core reformer tool and closing the core reformer tool. The method comprises adjusting at least one of the first adjustable pin and the second adjustable pin to alter a surface of the core pattern. The method includes directing cooling air through the core reformer tool to solidify the core pattern and opening the core reformer tool to remove the core pattern.

A tool for reforming a core pattern. A method of reforming a core pattern comprises opening a core reformer tool. The core reformer tool has a first portion and a second portion facing the first portion. The first portion includes a concave member and a first adjustable pin. The second portion includes a convex member and a second adjustable pin. The method includes positioning the core pattern in the core reformer tool and closing the core reformer tool. The method comprises adjusting at least one of the first adjustable pin and the second adjustable pin to alter a surface of the core pattern. The method includes directing cooling air through the core reformer tool to solidify the core pattern and opening the core reformer tool to remove the core pattern.

Jewelry with non-precious metallic core and process for producing, comprising an outer layer (10) and an inner core (50), a melting temperature of the inner core (50) is higher than that of the outer layer (10), consequent to a synchronous position of an outer markers (12a, 12b, 12c) and an inner markers (52a, 52b, 52c), the outer layer (10) engulfs the inner core (50) with a prescribed thickness dimension (44) all around; mechanically moving, flexing and load bearing part of an active jewelry are made of non-precious metal, the outer layer (10) is made of a precious metal like gold, silver, platinum and the like; while the inner core (50) is made of a non-precious metal like steel, titanium and the like, the jewelry article (100) is studded with diamonds and precious stones. The jewelry article (100) may be an array of closed links (110).

Jewelry with non-precious metallic core and process for producing, comprising an outer layer (10) and an inner core (50), a melting temperature of the inner core (50) is higher than that of the outer layer (10), consequent to a synchronous position of an outer markers (12a, 12b, 12c) and an inner markers (52a, 52b, 52c), the outer layer (10) engulfs the inner core (50) with a prescribed thickness dimension (44) all around; mechanically moving, flexing and load bearing part of an active jewelry are made of non-precious metal, the outer layer (10) is made of a precious metal like gold, silver, platinum and the like; while the inner core (50) is made of a non-precious metal like steel, titanium and the like, the jewelry article (100) is studded with diamonds and precious stones. The jewelry article (100) may be an array of closed links (110).

Methods and systems for creating a mold for a cast memorialization product are described herein. In a process for creating a mold, a three-dimensional (3D) model of a product design is generated. The product design includes customized features for a memorialization product. A mold design is generated based upon the 3D model of the product design. Printing instructions for creating the mold are generated and accessed by a processing device. The mold is created according to the printing instructions. A product, such as a bronze memorialization product, can be cast using the mold.

Methods and systems for creating a mold for a cast memorialization product are described herein. In a process for creating a mold, a three-dimensional (3D) model of a product design is generated. The product design includes customized features for a memorialization product. A mold design is generated based upon the 3D model of the product design. Printing instructions for creating the mold are generated and accessed by a processing device. The mold is created according to the printing instructions. A product, such as a bronze memorialization product, can be cast using the mold.

A method is provided for casting a component. Accordingly, a casting core is provided within a cavity of a component mold. The casting core defines an inner component shape and includes a core wall. The core wall defines a core outer surface and a core inner surface disposed opposite the core outer surface. The core inner surface defines a core cavity. The casting core also includes a removal facilitation feature. The component is cast within the cavity of the component mold with the casting core positioned therein. The cast component is removed from the component mold and the casting core is removed from the cast component.

A design for repair casting having a repairable ultra-large single-piece casting and a replacement part. The ultra-large single-piece casting includes a main body portion, at least one predefined replaceable portion integrally cast with the main body portion, and a cut-guide delineating the predefined replaceable portion from the main body portion. The cut-guide includes a continuous channel defined on an exterior surface of the single-piece casting. The cut-guide further includes a rib extending from a channel wall on the main body portion. A damaged replaceable portion is excisable from the main-body portion by cutting through the single-piece casting along the cut-guide. The excised damaged replaceable portion may be replaced with the replacement part, which has substantially the same geometry, dimensions, and mechanical properties as an undamaged replaceable portion. The replacement part may be joined to the main body portion by mechanical means or by welding.