An acoustic rotary liquid processor coupled with high-intensity ultrasonic vibration, rotary stiffing, gas purging, and melt surface stabilizing is described. The processor can be used for the synthesis of particulate reinforced composite materials, scavenging dissolved gases in molten materials, and preparation of a slurry containing a small fraction of non-dendritic solid particles for semi-solid material processing.

A production method of a maraging steel includes: the step of producing, by vacuum melting, a remelt electrode which comprises from 0.2 to 3.0% by mass of Ti and from 0.0025 to 0.0050% by mass of N; and the step of remelting the remelt electrode to produce a steel ingot having an average diameter of 650 mm or more; wherein the resulting maraging steel includes from 0.2 to 3.0% by mass of Ti.

A high shear liquid metal treatment device for treating metal includes a barrel, a rotor shaft, rotor fans, and stator plates. The barrel has a longitudinal axis that extends between an upper end and a lower end, and an opening at its upper and lower ends. The rotor shaft is mounted centrally through, and parallel to the longitudinal axis. The rotor fans are mounted along an axial length of the shaft. The stator plates are formed on an inner surface of the barrel and are located between adjacent rotor fans. Each stator plate has at least one passage formed therethrough to allow fluid to pass through the plate; and upper and lower surfaces of each stator plate are formed to be within the minimum distance of an adjacent rotor fan. The minimum distance is between 10 μm and 10 mm. The device allows improved treatment of liquid and semi-liquid metals during processing.

Provided is a molten material treatment apparatus including: a container having an upper portion, on which a molten material injection part is disposed, and a bottom part in which a hole is formed; a gas injection part attached to the bottom part between the molten material injection part and the hole; a chamber part formed on the upper portion of the container so as to face the gas injection part and having an inside open downward; and a plurality of vertical members disposed so as to cross a plurality of positions of a rotary flow region formed between the chamber part and the bottom part, wherein an inclusion removal efficiency can be improved while maintaining the molten material surface by a method in which a plurality of mutually different rotary flows are generated in a plurality of sections within the rotary flow region and are partially overlapped.

A diffusion component for impregnating molten steel with a gas includes a barrier having a first side and a second side, a through-hole formed within the barrier, the through-hole connecting the first side to the second side, and a porous element arranged within the through-hole such that the flow of molten steel passes over the porous element. At least one flow disrupter is arranged relative to the porous element and configured to promote non-laminar flow of molten steel passing through the through-hole.

The present disclosure belongs to the technical field of alloy preparation and provides a nickel-based superalloy and a preparation method thereof. In the present disclosure, the nickel-based superalloy includes the following components by mass percentage: C: 0.07% to 0.10%, 0<Si≤1.00%, 0<Mn≤1.50%, P≤0.020%, S≤0.005%, Cr: 19.0% to 23.0%, Ni: 31.0% to 34.5%, 0<Cu≤0.75%, Al: 0.15% to 0.60%, Ti: 0.15% to 0.60%, and Fe as a balance. In terms of mass percentage, Ni is adjusted to 31.0% to 34.5%, while P is controlled at less than or equal to 0.020% and S is controlled at less than or equal to 0.005%, thereby improving mechanical properties. The examples show that the nickel-based superalloy has a tensile strength of greater than or equal to 460 MPa, a specified plastic elongation strength of greater than or equal to 180 MPa, and an elongation at break of greater than or equal to 35%.

A method of manufacturing semi-solidified molten metal includes a step of keeping discharging inert gas from a probe in a continuous manner, and inserting the probe into molten metal held at a temperature that is higher than a temperature of the probe and that is equal to or higher than a liquidus-line temperature, a step of extracting the inserted probe from the molten metal such that at least part of a region of a surface of the inserted probe that is in contact with the molten metal is exposed from the molten metal, and a step of inserting the extracted probe again into the molten metal.

A method for producing an ultra-low carbon steel product having a carbon concentration of 0.005% by mass or less includes, at least, a step of adjusting a carbon concentration of molten iron to obtain molten steel, a step of casting the molten steel into a slab, and a step of hot rolling the slab to obtain a hot-rolled steel sheet, in which the method further includes a width reduction step of performing width reduction on the slab with a reduction amount which is predetermined in accordance with the slab width in a direction orthogonal to the rolling direction of the slab.

A method may comprise: placing a probe in a molten metal melt comprising a thixotropic metal alloy; injecting a gas into the molten metal melt to form a saturated slurry, the saturated slurry being at a temperature above a liquidus temperature of the thixotropic metal alloy after injecting the gas; removing the probe from the molten metal melt; and depositing the molten metal melt through an extruder of an additive manufacturing system.

Various embodiments provide for a gas purging plug (10) with a ceramic refractory body (10k) with a first end (10u) and a second end (10o); the second end (10o) is in the mounted position of the gas purging plug (10) in contact with a metal melt (41); the first end (10u) is at least partially covered with a metal cover (12.1), the metal cover (12.1) comprises an opening (16) to which optionally a gas supply adapter (20) is connected; the gas purging plug (10) is designed in such a way, that a purging gas which is supplied via the gas supply pipe (30) to the opening (16) flows through the body (10k) and exits the body (10k) at the second end (10o); and wherein at least one electronic sensor (70, 70.1, 70.2, 70.3, 70.4) is in contact with the gas purging plug (10), to detect a mechanical vibration (81).