Patent classifications
B22D11/04
UNISOURCE HIGH-STRENGTH ULTRASOUND-ASSISTED METHOD FOR CASTING LARGE-SPECIFICATION 2XXX SERIES ALUMINIUM ALLOY ROUND INGOT
In the technical field of metal melting, a unisource high-strength ultrasound-assisted method for casting large-specification 2XXX series aluminum alloy round ingots applies in an ingot guiding process, a unisource high-strength ultrasonic vibration system to the center of a hot-top crystallizer, ultrasound directly acts on the center position of a crystallizer, and enough ultrasonic field energy is provided for a melt by controlling the power of the ultrasonic vibration system, so that an aluminum alloy solidification process is implemented under the effect of ultrasound, homogenization of microstructures and components of ingots is promoted, and the existing problems that microstructures are thick and crystal phases are enriched due to slow cooling of centers of large-specification round ingots are effectively solved, meanwhile, the problems of great operation difficulty and heavy workload during multisource ultrasonic coupling are avoided.
DEVICE FOR CONTROLLING FLOW IN MOLD AND METHOD FOR CONTROLLING FLOW IN MOLD IN THIN-SLAB CASTING
The device for controlling a flow in a mold in thin-slab casting of steel has a thickness on the short side of the meniscus portion of 150 mm or less and a casting width of 2 m or less and includes a DC magnetic field generation unit and an immersion nozzle having a slit formed at the bottom so that the slit leads to the bottom of the discharge hole and opens outside, the discharge hole and the slit are present in the DC magnetic field zone, and the magnetic flux density B (T) in the DC magnetic field zone and the distance L (m) from the lower end of the immersion nozzle to the lower end of the core satisfy Formulae (1) and (2) described below:
0.35TB1.0TFormula (1)
L0.06 mFormula (2)
MOLD EQUIPMENT AND CONTINUOUS CASTING METHOD
This mold equipment is mold equipment provided with a mold, an electromagnetic brake device, and a control device. An immersion nozzle is provided with a pair of discharge holes of molten metal, the electromagnetic brake device is provided with an iron core including a pair of teeth and coils wound around the respective teeth, the coils on one side are connected in series in a first circuit, the coils on the other side are connected in series in a second circuit, and the control device is able to independently control voltage and current applied to each of the first and second circuits for each circuit, detects a drift of a discharge flow between the pair of discharge holes on the basis of the voltage applied to the coils in the first circuit and the voltage applied to the coils in the second circuit, and controls the current flowing through the first circuit and the current flowing through the second circuit on the basis of a detection result.
METHOD AND DEVICE FOR PRODUCING FOUNDRY INGOTS FROM METAL
The invention relates to a method for producing foundry ingots (1) from metal, in particular from steel, having a cross-sectional area of more than 0.1 m.sup.2, wherein liquid metal (2) is discharged into an ingot mold (15) open at the bottom either directly form a casting ladle (11) or via a tundish (12), and wherein, by a drawing piston (28), which is vertically movable in the direction of a longitudinal axis (5) of the foundry ingot (1) and on which the foundry ingot (1) is at least indirectly arranged, the at least partially solidified foundry ingot (1) is drawn from the ingot mold (15) in the direction of the longitudinal axis (5).
METHOD FOR MANUFACTURING ALUMINUM ALLOY EXTERIOR MATERIAL FOR SMART DEVICE
Provided is a method for manufacturing an aluminum alloy exterior material for smart devices which is formed not by extrusion or die casting but by a strip casting method using a rotating mold, and an aluminum alloy exterior material manufactured by the method. In accordance with an embodiment, the method includes: preparing a molted aluminum alloy; casting the molten aluminum alloy into a sheet shape using a rotating mold to form an aluminum alloy cast sheet; and anodizing the aluminum alloy cast sheet, wherein in the forming of an aluminum alloy cast sheet, X in Equation 1 below may have a value in the range of greater than 0 and equal to or less than 0.15.
X=(W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si)/TC<Equation 1>
Here, W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si+WSi is the total content (wt %) of zinc, magnesium, copper and silicon) in the aluminum alloy, and TC is the thermal conductivity (W/m.Math.K) of the rotating mold.
Spray Cooled Funnel Mold
A funnel shaped mold for casting slabs of steel which is configured to be cooled by a fine spray of a cooling liquid on the outside of the mold.
Continuously Cast Mg Brass
A quantity of continuously cast Mg brass is made by the step of melting a charge of Mg brass and then continuously casting a rod of the Mg brass through a casting die. The casting die has been previously treated by continuously casting a melt of copper or brass through it to clean out Mg deposits formed by an earlier continuous casting of Mg brass which formed the Mg deposits. The quantity of continuously cast Mg brass may be in the form of EDM wire.
Tooling for producing a metal product by feed casting
A tooling for producing a metal product by feed casting, including a mold having a preheater, an ingot mold (10), a movable bottom that moves in a main direction X and a transition ring interposed between the preheater and the ingot mold (10). The tooling has a clamping ring (12) transmitting a clamping force (F1) to the transition ring (11) oriented towards the ingot mold (10), a holding mechanism that positively locks the clamping ring (12), and an axial relief mechanism configured to vary between an inactive state in which the holding mechanism exerts a holding force (F2) on the clamping ring (12) such that the clamping ring (12) exerts the clamping force (F1) on the transition ring (11) and an active state in which the axial relief mechanism resists the action applied by the holding mechanism on the clamping ring in the inactive state.
Tooling for producing a metal product by feed casting
A tooling for producing a metal product by feed casting, including a mold having a preheater, an ingot mold (10), a movable bottom that moves in a main direction X and a transition ring interposed between the preheater and the ingot mold (10). The tooling has a clamping ring (12) transmitting a clamping force (F1) to the transition ring (11) oriented towards the ingot mold (10), a holding mechanism that positively locks the clamping ring (12), and an axial relief mechanism configured to vary between an inactive state in which the holding mechanism exerts a holding force (F2) on the clamping ring (12) such that the clamping ring (12) exerts the clamping force (F1) on the transition ring (11) and an active state in which the axial relief mechanism resists the action applied by the holding mechanism on the clamping ring in the inactive state.
Equipment and method for manufacturing copper alloy material
A copper alloy material manufacturing equipment for manufacturing a copper alloy material by continuously casting molten copper. The equipment includes an element adding means for adding a metal element to the molten copper, a tundish for holding the molten copper containing the metal element, a pouring nozzle connected to the tundish to feed the molten copper from the tundish, and a trapping member arranged inside the tundish and including a same type of material as at least one of an oxide of the metal element, a nitride of the metal element, a carbide of the metal element and a sulfide of the metal element.