Patent classifications
B22D11/06
Cast strip manufacturing method
In this cast strip manufacturing method, in a first step, one end side and another end side in a rotation axis direction of a pair of cooling drums are pressed with a first pressure in a direction in which the cooling drums come close to each other, in a second step, the one end side and the another end side in the rotation axis direction of the cooling drums are pressed with a second pressure, which is higher than the first pressure, in the direction in which the cooling drums come close to each other, and in a third step, pressure control is performed so that a total value of reaction forces on the one end side and the another end side in the rotation axis direction of the cooling drums is set to a predetermined value, and rotation axes of the cooling drums are held in parallel.
FINE GRAIN RARE EARTH ALLOY CAST STRIP, PREPARATION METHOD THEREOF, AND A ROTARY COOLING ROLL DEVICE
An alloy cast strip preparation method includes a melting process and a casting cooling process. The melting process includes controlling a power of an induction melting furnace to perform a cyclic heat treatment to completely melt an alloy raw material before a surface temperature of a melt obtained by melting the alloy raw material is raised to 1300° C., and, after the alloy raw material is melted, adjusting the power of the induction melting furnace to stabilize the surface temperature of the melt at a temperature in a range from 1400° C. to 1500° C. The casting cooling process includes performing casting cooling on the melt arranged on a surface of a rotary cooling roll to obtain an alloy cast strip while controlling a surface linear velocity of the rotary cooling roll to be from 1.5 m/s to 2.25 m/s.
BATTERY ELECTRODE CONTINUOUS CASTING SHOE, MACHINE AND METHOD
A shoe for dispensing a molten metal such as lead into a mold cavity of a rotating dmm to continuously cast a web of a plurality of serially connected grids or battery composite electrodes of a carbon fiber material with a cast metal conductor. The shoe may have at least one elongate orifice slot in a face confronting the drum, a molten metal supply passage communicating with the Norifice slot and an excess molten metal return slot opening into the confronting face downstream of the supply slot relative generally to the direction of rotation of the dmm.
Aluminum-free steel alloys and methods for making the same
Disclosed herein are TRIP (transformation induced plasticity) steel alloy thin metal strips or, stated differently, high strength, high ductility steel alloy thin metal strips formed of a composition described herein, being substantially free or free of aluminum. In being substantially free, the aluminum content is equal to or less than 0.01% by weight.
DEPOSITION OF REACTIVE METALS WITH PROTECTION LAYER FOR HIGH VOLUME MANUFACTURING
A method and apparatus for manufacturing a flexible layer stack, and to a flexible layer stack. Implementations of the present disclosure particularly relate to a method and apparatus for coating flexible substrates with a low melting temperature metal or metal alloy. In one implementation, a method is provided. The method includes delivering a transfer liquid to a quenching surface of a rotating casting drum. The method further includes forming a material layer stack over the rotating casting drum by delivering a molten metal or molten metal alloy toward the quenching surface of the rotating casting drum. The method further includes transferring the material layer stack from the rotating casting drum to a continuous flexible substrate, wherein the quenching surface of the rotating casting drum is cooled to a temperature at which the layers of the material layer stack solidify.
Roll line unit and continuous casting apparatus
A roll line unit for a continuous casting apparatus includes a roll mantle having two ends and a non-rotatable shaft including a coolant line. The roll mantle is rotatably mounted on the non-rotatable shaft by means of a first bearing located in a first end region of the roll mantle and a second bearing located in a second end region of the roll mantle. The roll mantle includes at least one coolant channel having at least one fluid inlet that is arranged to be in fluid communication with the coolant line. The roll line unit includes two outer seals located on an axially outward side of each of the first and second bearings, whereby the outer seals and the first and second bearings are located axially inwards of the ends of the roll mantle.
Process For In-Line Mechanically Scribing Of Amorphous Foil For Magnetic Domain Alignment And Core Loss Reduction
The invention relates to the reduction of core losses in soft magnetic applications utilizing amorphous foil as the core material. Amorphous foil is known to have lower losses when compared to crystalline silicon steel laminations. It is found that a reduction of 10-40% of losses can be achieved over the current state of the art amorphous material by mechanical scribing of the surface of the soft magnetic laminations comprising the wound core in power conditioning devices such as a transformer. The scribing process introduces control of the magnetic domains causing ease of magnetic flux reversal
Deposition of reactive metals with protection layer for high volume manufacturing
A method and apparatus for manufacturing a flexible layer stack, and to a flexible layer stack. Implementations of the present disclosure particularly relate to a method and apparatus for coating flexible substrates with a low melting temperature metal or metal alloy. In one implementation, a method is provided. The method includes delivering a transfer liquid to a quenching surface of a rotating casting drum. The method further includes forming a material layer stack over the rotating casting drum by delivering a molten metal or molten metal alloy toward the quenching surface of the rotating casting drum. The method further includes transferring the material layer stack from the rotating casting drum to a continuous flexible substrate, wherein the quenching surface of the rotating casting drum is cooled to a temperature at which the layers of the material layer stack solidify.
ELECTROMAGNETIC DEVICE FOR LATERALLY CONTAINING LIQUID METAL IN A CASTING OF METAL PRODUCTS
An electromagnetic device for laterally containing a liquid metal, having a first electrical conductivity, at one open side end of a passage defined between two counter-rotating casting rolls, at least the surfaces of which are made of a ferromagnetic material, said device comprising a magnetic yoke made of a further ferromagnetic material having a second electrical conductivity either lower than or equal to said first electrical conductivity of the liquid metal and ending with two mutually proximal wedge-shaped ends, said wedge-shaped ends having respective inner surfaces, facing each other and defining a gap, and respective outer surfaces, arranged one on one side and the other on the other side with respect to a plane lying in said gap and shaped so as to be able to insert both said wedge-shaped ends at least partially between the two casting rolls; at least one coil wound on at least one stretch of the magnetic yoke and adapted to be supplied by electric current; at least one plate, made of a material having a third electrical conductivity either greater than or equal to said first electrical conductivity, said at least one plate being inserted in said gap so as to shield said inner surfaces with respect to each other.
Method for casting metal strip with edge control
Systems and apparatus for continuously casting thin strip where one or more expansion rings are positioned within at least one of a pair of casting rolls, and automatically measuring a thickness of the cast strip close to the first side edge of the strip using at least one sensor. If the thickness measured is too thin, automatically decreasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to contract and increase the thickness of the cast strip during casting. If the thickness measured indicates that the thickness of the cast strip is too thick, automatically increasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to expand and reduce the thickness of the cast strip during casting.