Patent classifications
B22D11/06
Modelling of a cast rolling device
A computer determines a thickness and/or a temperature of a metal strip. The computer determines the temperatures occurring along a respective rotation part of the respective surface elements of the rotary elements and a rotary element shape which forms in the region of a draw-off point on the respective surface element, by a respective rotary element model and using an exchanged enthalpy quantity, the respective contact time with a metal and a respective cycle time exchanged per time unit of a respective rotary element of a casting device with the environment thereof. The temperature of the metal situated in the die region, and the heat flow from the metal to the respective surface element, are determined by a respective metallurgical solidification model and using a metal temperature, the temperatures of the surface elements, the rotary element shape and characteristic metal values.
Modelling of a cast rolling device
A computer determines a thickness and/or a temperature of a metal strip. The computer determines the temperatures occurring along a respective rotation part of the respective surface elements of the rotary elements and a rotary element shape which forms in the region of a draw-off point on the respective surface element, by a respective rotary element model and using an exchanged enthalpy quantity, the respective contact time with a metal and a respective cycle time exchanged per time unit of a respective rotary element of a casting device with the environment thereof. The temperature of the metal situated in the die region, and the heat flow from the metal to the respective surface element, are determined by a respective metallurgical solidification model and using a metal temperature, the temperatures of the surface elements, the rotary element shape and characteristic metal values.
ULTRASONIC GRAIN REFINING AND DEGASSING PROCEDURES AND SYSTEMS FOR METAL CASTING
A molten metal processing device including an assembly mounted on the casting wheel, including at least one vibrational energy source which supplies vibrational energy to molten metal cast in the casting wheel while the molten metal in the casting wheel is cooled, and a support device holding the vibrational energy source. An associated method for forming a metal product which provides molten metal into a containment structure included as a part of a casting mill, cools the molten metal in the containment structure, and couples vibrational energy into the molten metal in the containment structure.
SOFT MAGNETIC ALLOY AND MAGNETIC COMPONENT
A soft magnetic alloy having high saturation magnetic flux density Bs and low coercivity Hc, and a composition having formula (Fe(1−(α+β))X1αX2β)(1−(a+b+c))MaCbX3c; X1 represents one selected from the group of Co and Ni; X2 represents one selected from the group of Al, Mn, Ag, Zn, Sn, As, Sb, Cu, Cr, Bi, N, O, S, and rare earth elements; M represents one selected from the group of Ta, V, Zr, Hf, Ti, Nb, Mo, and W; X3 represents one selected from the group of P, B, Si, and Ge; and 0≤a≤0.140, 0.005≤b≤0.200, 0<c≤0.180, 0≤d≤0.020, 0.300≤b/(b+c)<1.000, 0≤α(1−(a+b+c))≤0.400, β≥0,0≤α+β≤0.50 are satisfied.
SLAB CASTING METHOD
A slab casting method using a twin-drum continuous casting device manufactures a slab by solidifying molten metal by a pair of rotating casting drums includes calculating estimated sheet thicknesses on both ends in a width direction of the slab from equation 1 ((estimated sheet thickness)=(cylinder screw down position)+(elastic deformation of casting drum)+(casting drum housing screw down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at the time of screw down position zero adjustment)) by using a casting drum housing screw down system deformation characteristic indicating a deformation characteristic of housings that support the casting drums and a deformation characteristic of a screw down system that screws down the casting drums obtained before casting of the slab starts, and controlling screw down positions of cylinders provided on both ends in a width direction of the casting drums.
SLAB CASTING METHOD
A slab casting method using a twin-drum continuous casting device manufactures a slab by solidifying molten metal by a pair of rotating casting drums includes calculating estimated sheet thicknesses on both ends in a width direction of the slab from equation 1 ((estimated sheet thickness)=(cylinder screw down position)+(elastic deformation of casting drum)+(casting drum housing screw down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at the time of screw down position zero adjustment)) by using a casting drum housing screw down system deformation characteristic indicating a deformation characteristic of housings that support the casting drums and a deformation characteristic of a screw down system that screws down the casting drums obtained before casting of the slab starts, and controlling screw down positions of cylinders provided on both ends in a width direction of the casting drums.
DEVICE FOR CASTING ELECTRODE SUPPORTS FOR LEAD-ACID BATTERIES
A device for casting electrode carriers for the production of lead grid electrodes in a continuous casting process is provided, which includes a casting drum, the surface of which has been engraved with the shape of the lead strip to be cast, and a casting shoe which rests on the outer circumference of the casting drum in the region of the horizontal axis drawn through the axis of rotation when the casting drum rotates counterclockwise, whereat the exiting liquid lead flows into the concave mold of the casting drum surface and is removable as a solidified lead strip at the lower vertex of the casting drum after three quarters of a rotation and whereat draft angles of less than 7 degrees, in particular less than 3 degrees are provided.
CONTROL SYSTEM, CONTROL METHOD, CONTROL DEVICE, AND PROGRAM
A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.
CONTROL SYSTEM, CONTROL METHOD, CONTROL DEVICE, AND PROGRAM
A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.
Side sealing device, twin-roll continuous casting apparatus, and method of manufacturing cast strip
A side sealing device for a twin-roll continuous casting apparatus, which supplies molten metal to a molten metal pool portion formed by a pair of rotating mold rolls and a pair of side weirs through an immersion nozzle and causes solidified shells to be formed and to grow on peripheral surfaces of the mold rolls to manufacture a cast strip, seals end surface sides of the mold rolls by each side weir. The side sealing device includes a side weir pressing unit that presses the side weir against end surfaces of the mold rolls, and a side weir lifter that pulls the side weir at least upward in a vertical direction.