A slab manufacturing method in which casting drum housing screw-down system deformation characteristics which have been acquired prior to the start of slab casting and which indicate deformation characteristics of a housing configured to support a casting drum and deformation characteristics of a screw-down system configured to screw down the casting drum is used to calculate an estimated plate thickness at both end portions of a slab in a width direction thereof from Expression 1 ((estimated plate thickness on entry side of rolling mill)=(screw-down position of casting cylinder)+(elastic deformation of casting drum)+(casting drum housing screw-down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at time of screw-down position zero-point adjustment)), an entry-side wedge ratio and an exit-side wedge ratio are calculated on the basis of the estimated plate thickness calculated from Expression 1.

A hot rolled light-gauge martensitic steel sheet made by the steps comprising: (a) preparing a molten steel melt comprising: (i) by weight, between 0.20% and 0.35% carbon, less than 1.0% chromium, between 0.7% and 2.0% manganese, between 0.10% and 0.50% silicon, between 0.1% and 1.0% copper, less than 0.05% niobium, less than 0.5% molybdenum, and silicon killed containing less than 0.01% aluminum, and (ii) the remainder iron and impurities resulting from melting; (b) solidifying at a heat flux greater than 10.0 MW/m.sup.2 and cooling the molten melt into a steel sheet less than 2.0 mm in thickness in a non-oxidizing atmosphere to below 1080° C. and above Ar.sub.3 temperature at a cooling rate greater than 15° C./s; and (c) hot rolling the steel sheet to between 15% and 50% reduction and rapidly cooling.

The invention relates to a roller casting method for producing a spiral structure, in particular a spiral structure for use in electric machines. Molten metal is supplied between a first roller and a second roller miming opposite thereto, wherein the first roller has first teeth, and the second roller has second teeth, said first and/or second teeth having tooth flanks with cavities for receiving the supplied molten metal. The teeth are designed and aligned such that the cavity of at least one tooth is at least temporarily delimited by the surface of a tooth of the other roller when the rollers are rotating such that the supplied molten metal is molded between the teeth while cooling and is molded into a section of the spiral structure.

The present application creates a roller molding method for producing a spiral structure or a coil, in particular a spiral structure for use in electric machines, wherein material is supplied between a first roller and a second roller running opposite thereto, wherein the first roller has first teeth, and the second roller has second teeth, said first and/or second teeth having tooth flanks with cavities for receiving the supplied material, wherein the teeth are designed and aligned such that the cavity of at least one tooth is at least temporarily delimited by the surface of a tooth of the other roller when the rollers are rotating such that the supplied material is molded between the teeth into a portion of the spiral structure or the coil.

A bulk permanent magnetic material may include between about 5 volume percent and about 40 volume percent Fe.sub.16N.sub.2 phase domains, a plurality of nonmagnetic atoms or molecules forming domain wall pinning sites, and a balance soft magnetic material, wherein at least some of the soft magnetic material is magnetically coupled to the Fe.sub.16N.sub.2 phase domains via exchange spring coupling. In some examples, a bulk permanent magnetic material may be formed by implanting N+ ions in an iron workpiece using ion implantation to form an iron nitride workpiece, pre-annealing the iron nitride workpiece to attach the iron nitride workpiece to a substrate, and post-annealing the iron nitride workpiece to form Fe.sub.16N.sub.2 phase domains within the iron nitride workpiece.

The present disclosure is directed to methods of preparing substantially spherical metallic alloyed particles, having micron and sub-micron (i.e., nanometer)-scaled dimensions, and the powders so prepared, as well as articles derived from these powders. In particular embodiments, these metallic alloyed particles, comprising rare earth metals, can be prepared in sizes as small 80 nm in diameter with size variances as low as 2-5%.

An electromagnetic device for laterally containing a liquid metal, having a first electrical conductivity, at one open side end of a passage defined between two counter-rotating casting rolls, at least the surfaces of which are made of a ferromagnetic material, said device comprising a magnetic yoke made of a further ferromagnetic material having a second electrical conductivity either lower than or equal to said first electrical conductivity of the liquid metal and ending with two mutually proximal wedge-shaped ends, said wedge-shaped ends having respective inner surfaces, facing each other and defining a gap, and respective outer surfaces, arranged one on one side and the other on the other side with respect to a plane lying in said gap and shaped so as to be able to insert both said wedge-shaped ends at least partially between the two casting rolls; at least one coil wound on at least one stretch of the magnetic yoke and adapted to be supplied by electric current; at least one plate, made of a material having a third electrical conductivity either greater than or equal to said first electrical conductivity, said at least one plate being inserted in said gap so as to shield said inner surfaces with respect to each other.

Disclosed is a method and system for adjusting process parameters of a die-casting machine, and a storage medium. The method and the system can receive die wheel type, molten aluminum temperature, interruption time and defect information in real time, respond to the above information one by one according to a set response priority order, select die-casting process parameters, and automatically adjust different process parameters for different products and different working conditions, thereby realizing simultaneous control of multiple die-casting machines, replacing manual adjustment and improving product quality stability and production efficiency.

Provided is a method for manufacturing an aluminum alloy exterior material for smart devices which is formed not by extrusion or die casting but by a strip casting method using a rotating mold, and an aluminum alloy exterior material manufactured by the method. In accordance with an embodiment, the method includes: preparing a molten aluminum alloy; casting the molten aluminum alloy into a sheet shape using a rotating mold to form an aluminum alloy cast sheet; and anodizing the aluminum alloy cast sheet, wherein in the forming of an aluminum alloy cast sheet, X in Equation 1 below may have a value in the range of greater than 0 and equal to or less than 0.15.
X=(W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si)/TC  <Equation 1> Here, W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si is the total content (wt %) of zinc, magnesium, copper and silicon) in the aluminum alloy, and TC is the thermal conductivity (W/m.Math.K) of the rotating mold.

Provided is a method for manufacturing an aluminum alloy exterior material for smart devices which is formed not by extrusion or die casting but by a strip casting method using a rotating mold, and an aluminum alloy exterior material manufactured by the method. In accordance with an embodiment, the method includes: preparing a molten aluminum alloy; casting the molten aluminum alloy into a sheet shape using a rotating mold to form an aluminum alloy cast sheet; and anodizing the aluminum alloy cast sheet, wherein in the forming of an aluminum alloy cast sheet, X in Equation 1 below may have a value in the range of greater than 0 and equal to or less than 0.15.
X=(W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si)/TC  <Equation 1> Here, W.sub.Zn+W.sub.Mg+W.sub.Cu+W.sub.Si is the total content (wt %) of zinc, magnesium, copper and silicon) in the aluminum alloy, and TC is the thermal conductivity (W/m.Math.K) of the rotating mold.