B22D11/07

Mold flux and casting method using same
11794238 · 2023-10-24 · ·

Provided is a mold flux used for casing a cast slab, the mold flux including, bases on a total wt % of thereof, 32-38 wt % of aluminum oxide (Al.sub.2O.sub.3), 8-12 wt % of strontium oxide (SrO), 8-12 wt % of potassium oxide (K.sub.2O), 8-12 wt % of fluorine (F), 5-8 wt % of boron oxide (B.sub.2O.sub.3), 3-5 wt % of lithium oxide (Li.sub.2O), and inevitable impurities. Thus, according to the mold flux, a change in components due to silicon oxide (SiO.sub.2) and calcium oxide (CaO) may be suppressed or prevented compared to those in the conventional art.

Mold flux and casting method using same
11794238 · 2023-10-24 · ·

Provided is a mold flux used for casing a cast slab, the mold flux including, bases on a total wt % of thereof, 32-38 wt % of aluminum oxide (Al.sub.2O.sub.3), 8-12 wt % of strontium oxide (SrO), 8-12 wt % of potassium oxide (K.sub.2O), 8-12 wt % of fluorine (F), 5-8 wt % of boron oxide (B.sub.2O.sub.3), 3-5 wt % of lithium oxide (Li.sub.2O), and inevitable impurities. Thus, according to the mold flux, a change in components due to silicon oxide (SiO.sub.2) and calcium oxide (CaO) may be suppressed or prevented compared to those in the conventional art.

SUPPORT UNIT AND CONTINUOUS CASTING GUIDE ROLL ASSEMBLY INCLUDING SAME
20230381854 · 2023-11-30 ·

A support unit for a roll shaft of a continuous casting guide roll includes a housing having first axial end face, a second axial end face and a through-opening extending from the first axial end face to the second axial end face, a first cover connected to the first axial end face, a first primary isolator arranged radially between the first cover and the roll shaft, and a bearing in the through opening. On a first side of the bearing, a first closed space is partially defined by the bearing, the first cover and the first primary isolator, and the first closed space is pre-filled with a lubricant.

SUPPORT UNIT AND CONTINUOUS CASTING GUIDE ROLL ASSEMBLY INCLUDING SAME
20230381854 · 2023-11-30 ·

A support unit for a roll shaft of a continuous casting guide roll includes a housing having first axial end face, a second axial end face and a through-opening extending from the first axial end face to the second axial end face, a first cover connected to the first axial end face, a first primary isolator arranged radially between the first cover and the roll shaft, and a bearing in the through opening. On a first side of the bearing, a first closed space is partially defined by the bearing, the first cover and the first primary isolator, and the first closed space is pre-filled with a lubricant.

Stabilized lubricant composition for continuous casting processes

Described herein is a stabilized lubricant composition for use in steel casting, in particular in continuous casting processes. In particular, the lubricant composition for processes for producing steel by continuous casting includes a dispersion of a lubricant powder, for an ingot mold, in continuous casting, in an oily liquid means, and a stabilization additive, characterized in that it has the following shear thinning index values: TABLE-US-00001 RVT 0.1/1 1/10 10/100 100/1000 STI 3.0-7.5 2.0-6.5 1.0-3.0 0.5-2.0 wherein RVT is the ratio between two different shear speeds and STI is the shear thinning index corresponding to the RVT values.

Stabilized lubricant composition for continuous casting processes

Described herein is a stabilized lubricant composition for use in steel casting, in particular in continuous casting processes. In particular, the lubricant composition for processes for producing steel by continuous casting includes a dispersion of a lubricant powder, for an ingot mold, in continuous casting, in an oily liquid means, and a stabilization additive, characterized in that it has the following shear thinning index values: TABLE-US-00001 RVT 0.1/1 1/10 10/100 100/1000 STI 3.0-7.5 2.0-6.5 1.0-3.0 0.5-2.0 wherein RVT is the ratio between two different shear speeds and STI is the shear thinning index corresponding to the RVT values.

SYSTEM, APPARATUS, AND METHOD FOR DIRECT CHILL CASTING VENTING

Provided herein is a system, apparatus, and method for venting a direct chill casting mold by venting excess casting gas and retaining oxide from atop a casting during the direct chill casting process. Methods of venting casting gas from a direct chill casting mold include: supplying the direct chill casting mold with molten metal through a transition plate; supplying a casting gas through a casting surface of the direct chill casting mold; venting the casting gas from a gas pocket in the transition plate, wherein venting the casting gas from the gas pocket in the transition plate is performed in response to a pressure of the casting gas in the gas pocket reaching a predetermined pressure.

A STABILIZED LUBRICANT COMPOSITION FOR CONTINUOUS CASTING PROCESSES
20210261880 · 2021-08-26 ·

Described herein is a stabilized lubricant composition for use in steel casting, in particular in continuous casting processes. In particular, the lubricant composition for processes for producing steel by continuous casting includes a dispersion of a lubricant powder, for an ingot mold, in continuous casting, in an oily liquid means, and a stabilization additive, characterized in that it has the following shear thinning index values:

TABLE-US-00001 RVT 0.1/1 1/10 10/100 100/1000 STI 3.0-7.5 2.0-6.5 1.0-3.0 0.5-2.0 wherein RVT is the ratio between two different shear speeds and STI is the shear thinning index corresponding to the RVT values.

A STABILIZED LUBRICANT COMPOSITION FOR CONTINUOUS CASTING PROCESSES
20210261880 · 2021-08-26 ·

Described herein is a stabilized lubricant composition for use in steel casting, in particular in continuous casting processes. In particular, the lubricant composition for processes for producing steel by continuous casting includes a dispersion of a lubricant powder, for an ingot mold, in continuous casting, in an oily liquid means, and a stabilization additive, characterized in that it has the following shear thinning index values:

TABLE-US-00001 RVT 0.1/1 1/10 10/100 100/1000 STI 3.0-7.5 2.0-6.5 1.0-3.0 0.5-2.0 wherein RVT is the ratio between two different shear speeds and STI is the shear thinning index corresponding to the RVT values.

MOLD POWDER

In the mold powder, the content of F is 0.5% by mass or less (including 0% by mass), CaO and SiO.sub.2 are included as main components, the mass ratio of CaO to SiO.sub.2 (CaO/SiO.sub.2) is 0.6 to 1.4, the content of B.sub.2O.sub.3 is 0.3 to 2.8% by mass, the content of Na.sub.2O is 5.0 to 20.0% by mass, the total content of Li.sub.2O and K,0 is 0 to 4.0% by mass, the content of MgO is 0 to 3.5% by mass, the content of Al.sub.2O.sub.3 is 1.0 to 8.0% by mass, and the content of MnO is 1.0% by mass or less (including 0% by mass).