Method for the continuous casting of a product (P) along a curved casting line (18), provided with a crystallizer (11) having a tubular cavity (12) with a polygonal cross section defined by a determinate number of sides (n). The product (P) exiting from the crystallizer (11) is curved along the casting line (18) by support and curving rollers (19) and without the aid of lateral containing sectors of the cross section of the product (P).

A caterpillar casting machine for producing a cast material from liquid metal, including two guide rails, which are used to form two endless horizontal circulating tracks arranged opposite each other, and a plurality of support elements, which are each guided on the guide rails with cooling blocks attached thereto such that a continuous chain of support elements is formed. The support elements are moved in a transport direction along the circulating tracks. Between the cooling blocks, which arrive at the opposite position in straight sections of the circulating tracks of the guide rails, a moving casting mold for the cast material is formed. A cooling device is also provided, which has separate cooling zones each with at least one cooling nozzle, wherein the cooling zones can be individually controlled along the transport direction and/or transverse to the transport direction to adjust an opening or closing of the cooling nozzles.

A continuous casting line, which has a mold for the output of a strand and a strand guide connected to the mold having a plurality of rollers arranged in pairs for transporting the strand in a conveying direction. One or more of the rollers can be engaged so that a thickness reduction of the strand occurs in the strand guide.

Methods and apparatus for continuously casting thin strip where one or more expansion rings are positioned within at least one of a pair of casting rolls, and automatically measuring a thickness of the cast strip close to the first side edge of the strip using at least one sensor, and if the thickness measured is too thin, automatically decreasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to contract and increase the thickness of the cast strip during casting, and if the thickness measured indicates that the thickness of the cast strip is too thick, automatically increasing the radial dimension of the expansion ring arranged in close proximity to the first side edge to cause the cylindrical tube to expand and reduce the thickness of the cast strip during casting.

A molten metal processing device including an assembly mounted on the casting wheel, including at least one vibrational energy source which supplies vibrational energy to molten metal cast in the casting wheel while the molten metal in the casting wheel is cooled, and a support device holding the vibrational energy source. An associated method for forming a metal product which provides molten metal into a containment structure included as a part of a casting mill, cools the molten metal in the containment structure, and couples vibrational energy into the molten metal in the containment structure.

The present utility model provides a match mold for a hollow metal bar continuous casting device, including a base and an extension body, which extends perpendicularly with respect to the base, wherein: the base includes an aperture adapted to allow passage of liquid metal into the casting device; and the extension body includes a radial projection adapted to exchange heat with a cooling system of the continuous casting device.

A metallurgical system for producing metals and metal alloys includes a fluid cooled mixing cold hearth having a melting cavity configured to hold a raw material for melting into a molten metal, and a mechanical drive configured to mount and move the mixing cold hearth for mixing the raw material. The system also includes a heat source configured to heat the raw material in the melting cavity, and a heat removal system configured to provide adjustable insulation for the molten metal. The mixing cold hearth can be configured as a removal element of an assembly of interchangeable mixing cold hearths, with each mixing cold hearth of the assembly configured for melting a specific category of raw materials. A process includes the steps of providing the mixing cold hearth, feeding the raw material into the melting cavity, heating the raw material, and moving the mixing cold hearth during the heating step.

A copper ingot of the present invention which is casted by a belt-caster type continuous casting apparatus includes: 1 ppm by mass or less of carbon; 10 ppm by mass or less of oxygen; 0.8 ppm by mass or less of hydrogen; 15 ppm by mass to 35 ppm by mass of phosphorus; and a balance of Cu and inevitable impurities, and includes inclusions formed of oxides containing carbon, phosphorus, and Cu.

A process in direct chill casting wherein molten metal is introduced into a casting mold and cooled by impingement of a liquid coolant on solidifying metal in a casting pit including a movable platen and an occurrence of a bleed-out or run-out is detected the process including exhausting generated gas from the casting pit; and introducing an inert gas into the casting pit, the inert gas having a density less than a density of air; reducing any flow of the liquid coolant.

A molten metal processing device including an assembly mounted on the casting wheel, including at least one vibrational energy source which supplies vibrational energy to molten metal cast in the casting wheel while the molten metal in the casting wheel is cooled, and a support device holding the vibrational energy source. An associated method for forming a metal product which provides molten metal into a containment structure included as a part of a casting mill, cools the molten metal in the containment structure, and couples vibrational energy into the molten metal in the containment structure.