Patent classifications
B22D11/16
HIGH-STRENGTH STEEL SHEET AND METHOD FOR PRODUCING SAME
A high-strength steel sheet of the present invention has a specific chemical composition. Furthermore, in the steel sheet, a degree of Mn segregation in a specific region is 1.5 or less; a maximum P concentration in a specific region is 0.08 mass % or less; in a specific region, the number of specific MnS particle groups is 2.0 or fewer per 1 mm.sup.2, and the number of specific oxide-based inclusions is 8 or fewer per 1 mm.sup.2; of all of the oxide-based inclusions, oxide-based inclusions having a specified composition are present in a number ratio of 80% or greater; the microstructure includes, in terms of a volume fraction, 30 to 95% martensite and bainite in total, 5 to 70% ferrite phase, and less than 3% (and 0% or greater) austenite phase; and a tensile strength is 980 MPa or greater.
TRAINING-FREE DATA-DRIVEN METHOD FOR INPUT-OUTPUT MODELING OF COMPLEX PROCESS
A twin roll casting system includes a pair of counter-rotating casting rolls, a casting roll controller is configured to adjust at least one process control setpoint for the casting rolls in response to control signals. A cast strip sensor measures at least one parameter of the cast strip. A controller receives measurement signals from the cast strip sensor provides control signals to the casting roll controller. The controller is a data-driven model comprising a database of state-input pairs; and executes the following steps at each time step: measure a state-input similarity between a new state observation and samples, assign a weight to each consequent output of samples based on the similarity measured, and sum the weighted outputs and predict an output of a new state observation. The controller is configured to provide the control signals to the casting roll controller based on the predicted output of the new state observation.
TRAINING-FREE DATA-DRIVEN METHOD FOR INPUT-OUTPUT MODELING OF COMPLEX PROCESS
A twin roll casting system includes a pair of counter-rotating casting rolls, a casting roll controller is configured to adjust at least one process control setpoint for the casting rolls in response to control signals. A cast strip sensor measures at least one parameter of the cast strip. A controller receives measurement signals from the cast strip sensor provides control signals to the casting roll controller. The controller is a data-driven model comprising a database of state-input pairs; and executes the following steps at each time step: measure a state-input similarity between a new state observation and samples, assign a weight to each consequent output of samples based on the similarity measured, and sum the weighted outputs and predict an output of a new state observation. The controller is configured to provide the control signals to the casting roll controller based on the predicted output of the new state observation.
SYSTEM AND METHOD FOR MONITORING INGOT DETACHMENT FROM BOTTOM BLOCK
A monitoring system may monitor a gap between an ingot and a bottom block of a mold. The monitoring system may include a camera and a computer system. The camera may be positioned to capture or detect optical data associated with one or more molds positioned in a casting environment and send the optical data to the computer system. The computer system may compare the optical data with a baseline profile. Based on the comparison between the optical data and the baseline profile, the computer system may determine if the ingot has separated from the bottom block and the height of the separation. The computer system may generate operating instructions based on the separation. The operating instructions may be used to adjust the casting process.
SENSING EVENTS IN A METAL CASTING SYSTEM
Systems and methods are disclosed for an event detection system that captures data associated with events while a DC casting system forms an ingot, determines characteristics of the events, and improves the casting system based on the events. Example systems and methods may include initiating a casting operation using one or more pieces of equipment of a casting system including a casting apparatus; capturing sensor data associated with one or more acoustic signals captured relative to the one or more pieces of equipment performing the casting operation; comparing the sensor data with a set of acoustic profiles; determining whether a particular type of event has occurred; causing an adjustment to the casting system or to the casting operation based on whether the particular type of event has occurred; and initiating a second casting operation using the adjusted casting system or casting operation.
SENSING EVENTS IN A METAL CASTING SYSTEM
Systems and methods are disclosed for an event detection system that captures data associated with events while a DC casting system forms an ingot, determines characteristics of the events, and improves the casting system based on the events. Example systems and methods may include initiating a casting operation using one or more pieces of equipment of a casting system including a casting apparatus; capturing sensor data associated with one or more acoustic signals captured relative to the one or more pieces of equipment performing the casting operation; comparing the sensor data with a set of acoustic profiles; determining whether a particular type of event has occurred; causing an adjustment to the casting system or to the casting operation based on whether the particular type of event has occurred; and initiating a second casting operation using the adjusted casting system or casting operation.
Steelmaking-and-continuous-casting dispatching method and apparatus based on distributed robust chance-constraint model
A steelmaking-and-continuous-casting dispatching method and apparatus based on a distributed robust chance-constraint model. The method includes: according to parameters, an objective function and a constraint condition in steelmaking-and-continuous-casting dispatching, establishing the distributed robust chance-constraint model; by using a dual-approximation method or a linear-programming-approximation method, solving the distributed robust chance-constraint model, to obtain processing starting durations of cast batches in conticasters and processing starting durations of furnace batches in machines other than the conticasters; and by using a solved result of the distributed robust chance-constraint model as an evaluation criterion, by using a tabu-search algorithm, determining a furnace-batch sequence and a distribution theme in the steelmaking-and-continuous-casting dispatching. The method deems the processing duration in the steelmaking-and-continuous-casting process as a random variable, and makes the description by using the polyhedral support set and the accurate moment information, and the method meets the actual production conditions more than the conventional research models.
Method for manufacturing high-manganese steel cast slab and method for manufacturing high-manganese steel slab or steel sheet
The method for manufacturing a high-manganese steel cast slab according to the present invention includes manufacturing a cast slab by continuously casting a molten high-manganese steel having a specific chemical composition. In the manufacture, in a continuous-casting machine or during transportation before subsequent charging into a heating furnace for hot rolling, a processing strain is applied to the cast slab having a surface temperature of 600° C. or higher and 1100° C. or lower in such an amount that a processing strain amount calculated by a certain formula is 3.0% or more and 10.0% or less.
Method for manufacturing high-manganese steel cast slab and method for manufacturing high-manganese steel slab or steel sheet
The method for manufacturing a high-manganese steel cast slab according to the present invention includes manufacturing a cast slab by continuously casting a molten high-manganese steel having a specific chemical composition. In the manufacture, in a continuous-casting machine or during transportation before subsequent charging into a heating furnace for hot rolling, a processing strain is applied to the cast slab having a surface temperature of 600° C. or higher and 1100° C. or lower in such an amount that a processing strain amount calculated by a certain formula is 3.0% or more and 10.0% or less.
Continuous casting and rolling plant for the production of metallurgical products
A continuous casting and rolling plant for the continuous production of steel bars or profiles, the plant comprising in sequence, along a processing line, a continuous casting machine adapted to cast a billet; a first cutting device; a second cutting device; a rolling train adapted to roll the billet; wherein the continuous casting machine comprises a crystallizer, and is adapted to cast the billet at least at a first casting speed v.sub.1 and at a second casting speed v.sub.2 greater than the first casting speed v.sub.1; wherein the first cutting device is arranged at a first distance from the crystallizer expressed in meters, along the processing line, calculated according to a specific mathematical relation.