An arrangement for controlling flow speed in a mold for continuous casting of metal includes: at least two first front cores with associated first magnetic coils arranged on one side of the mold; at least two second front cores with associated second magnetic coils arranged on an opposite side of the mold in substantial alignment with the first front cores; an external magnetic loop connecting the second front cores to the first front cores, to allow a one-directional magnetic flux to pass through the mold from the first front cores to the second front cores or vice versa; and a control interface enabling independent control of two subsets of the first magnetic coils.

A mold powder which prevents surface defects from occurring on a surface of a cast slab of Al-containing hypo-peritectic steel having Al: 0.2% to 2.0%, by mass %, and, in a hypo-peritectic region, C: 0.08% to 0.17%, by mass %. The mold powder includes CaO, SiO.sub.2, Na.sub.2O, Li.sub.2O, F, and C. Li.sub.2O/Na.sub.2O is 0.6 or more, 1.0+0.05×Al≤CaO/SiO.sub.2≤2.0−0.35×Al, 10<Li.sub.2O+0.5×Na.sub.2O+0.8×F<20, and 1.00≤F/(Li.sub.2O+0.5×Na.sub.2O+1.46)≤1.24 are satisfied where Al is content by mass % of molten steel, and respective contents of the remaining elements are by mass %. A viscosity of the mold powder at 1,300° C. is in a range of 0.05 Pa.Math.s to 0.20 Pa.Math.s, and a crystallization temperature of the mold powder is in a range of 1,100° C. to 1,250° C.

Disclosed is a light reduction method for continuous casting of a bloom plain-barrelled roll-roll combination. The method comprises: firstly obtaining three-dimensional temperature field profile, a two-phase region, solid-phase region thickness, and solid-phase fraction of a billet, determining positions of start and end rolls of the reduction, and setting a reduction amount of each tensioner roll according to the volume shrinkage of the billet; in an interval f.sub.s=0.9-1.0 of the solid-phase fraction of the billet, performing a heavy reduction working mode; and in an interval f.sub.s=0.25-0.80 of the solid-phase fraction of the billet, performing a light reduction working mode.

A slab casting method using a twin-drum continuous casting device manufactures a slab by solidifying molten metal by a pair of rotating casting drums includes calculating estimated sheet thicknesses on both ends in a width direction of the slab from equation 1 ((estimated sheet thickness)=(cylinder screw down position)+(elastic deformation of casting drum)+(casting drum housing screw down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at the time of screw down position zero adjustment)) by using a casting drum housing screw down system deformation characteristic indicating a deformation characteristic of housings that support the casting drums and a deformation characteristic of a screw down system that screws down the casting drums obtained before casting of the slab starts, and controlling screw down positions of cylinders provided on both ends in a width direction of the casting drums.

A slab casting method using a twin-drum continuous casting device manufactures a slab by solidifying molten metal by a pair of rotating casting drums includes calculating estimated sheet thicknesses on both ends in a width direction of the slab from equation 1 ((estimated sheet thickness)=(cylinder screw down position)+(elastic deformation of casting drum)+(casting drum housing screw down system deformation)+(drum profile of casting drum)−(elastic deformation of casting drum at the time of screw down position zero adjustment)) by using a casting drum housing screw down system deformation characteristic indicating a deformation characteristic of housings that support the casting drums and a deformation characteristic of a screw down system that screws down the casting drums obtained before casting of the slab starts, and controlling screw down positions of cylinders provided on both ends in a width direction of the casting drums.

Systems, methods, and apparatuses are provided herein that track an integrated deviation of a physical property of a material that corresponds to a variation or defect in the material. In one embodiment, molten steel begins to solidify and move past an instrumented region of a mold. Sensors in the mold can detect a deviation in temperature of the instrumented region of the mold that signifies a variation or defect in the surface of the slab material as it solidifies. The systems, methods, and apparatuses track the integrated temperature deviation to more clearly visualize defects that may otherwise not be detectable by simply observing the temperatures of the mold and slab material in real time.

Systems, methods, and apparatuses are provided herein that track an integrated deviation of a physical property of a material that corresponds to a variation or defect in the material. In one embodiment, molten steel begins to solidify and move past an instrumented region of a mold. Sensors in the mold can detect a deviation in temperature of the instrumented region of the mold that signifies a variation or defect in the surface of the slab material as it solidifies. The systems, methods, and apparatuses track the integrated temperature deviation to more clearly visualize defects that may otherwise not be detectable by simply observing the temperatures of the mold and slab material in real time.

A product comprising recycled metal fragments and an alloying supplement, and methods and system for producing same. In some examples, the product comprises a container, shot blasted pieces of aluminum alloy wheels and an alloying supplement. In some examples, the product also comprises an indication on the container of a composition estimate of the combined shot blasted pieces and alloying supplement. In other examples, the indication and/or the alloying supplement may be provided by a company in the business of providing alloying supplements.

A product comprising recycled metal fragments and an alloying supplement, and methods and system for producing same. In some examples, the product comprises a container, shot blasted pieces of aluminum alloy wheels and an alloying supplement. In some examples, the product also comprises an indication on the container of a composition estimate of the combined shot blasted pieces and alloying supplement. In other examples, the indication and/or the alloying supplement may be provided by a company in the business of providing alloying supplements.

A method for casting longitudinal cast products including casting longitudinal cast products in a semi-continuous manner using a DC casting apparatus having a mold, wherein the mold has top and bottom openings and partially solidifies molten metal that enters into the mold via the top opening and outputs the cast product via the bottom opening, recording a thermal image of the cast product output via the bottom opening, determining at least three non-overlapping temperature ranges comprising a first, second and third, determining a peak temperature in the thermal image; comparing the peak temperature with the at least three temperature ranges; and performing operations depending on where the peak temperature falls within the at least three temperature ranges.