B22D13/02

Sliding member
11215227 · 2022-01-04 · ·

A sliding member includes a back-metal layer including an Fe alloy and a sliding layer including a copper alloy including 0.5 to 12 mass % of Sn and the balance of Cu and inevitable impurities. A cross-sectional structure of the sliding layer includes first copper alloy grains in contact with a bonding surface and second copper alloy grains not in contact with the bonding surface. The first and second grains have an average grain size D1 and D2 respectively. D1 is 30 to 80 μm; and D1/D2=0.1 to 0.3. In the cross-sectional structure, the second grains includes third grains that includes internal grains therein that are not in contact with a grain boundary of the third grains. A total area S1 of the third grains and a total area of the second copper alloy grains S2 satisfy: S0/S2=0.25 to 0.80.

SLIDING MEMBER AND METHOD FOR PRODUCING SLIDING MEMBER
20230313835 · 2023-10-05 ·

A sliding member includes a base material and an alloy layer that includes Cu as a main component and Bi and having a sliding surface formed on a side opposite to the base material. The alloy layer has a first region and a second region. The first region is set to a region taking up 30% of the thickness of the alloy layer which is from an interface in contact with the base material toward the sliding surface. The second region is set to a region taking up 10% of the thickness of the alloy layer which is from the sliding surface toward the base material. A larger number of Bi phases having larger cross-sectional areas are distributed in an arbitrary observation cross section as Bi phases included in the second region compared to Bi phases included in the first region.

SLIDING MEMBER AND METHOD FOR PRODUCING SLIDING MEMBER
20230313835 · 2023-10-05 ·

A sliding member includes a base material and an alloy layer that includes Cu as a main component and Bi and having a sliding surface formed on a side opposite to the base material. The alloy layer has a first region and a second region. The first region is set to a region taking up 30% of the thickness of the alloy layer which is from an interface in contact with the base material toward the sliding surface. The second region is set to a region taking up 10% of the thickness of the alloy layer which is from the sliding surface toward the base material. A larger number of Bi phases having larger cross-sectional areas are distributed in an arbitrary observation cross section as Bi phases included in the second region compared to Bi phases included in the first region.

Melt flow rate adjustment system and method of multi-component radial functional-gradient-material equipment

A screw smelting machine melts raw materials with a different chemical ratio in a mixing funnel in a feeding order to prevent the long-range diffusion of a melt, and controls outflow at a suitable speed. A centrifugal casting machine solidifies the melt with the ingredients gradient varying into a radial ingredient gradient material by a centrifugal casting style. A temperature sensor monitors temperature of an outer surface of a centrifuge cavity of the centrifugal casting machine during centrifugal casting, and transmits the temperature to a control platform. The control platform determines an optimal flow rate of the melt at an end of screw rod according to ingredient gradient of ingredient radial-gradient pipe materials and a thickness of each component gradient material required with preparation, in combination with a real-time data fed back from the temperature sensor, and feeds back to a feeding end.

Melt flow rate adjustment system and method of multi-component radial functional-gradient-material equipment

A screw smelting machine melts raw materials with a different chemical ratio in a mixing funnel in a feeding order to prevent the long-range diffusion of a melt, and controls outflow at a suitable speed. A centrifugal casting machine solidifies the melt with the ingredients gradient varying into a radial ingredient gradient material by a centrifugal casting style. A temperature sensor monitors temperature of an outer surface of a centrifuge cavity of the centrifugal casting machine during centrifugal casting, and transmits the temperature to a control platform. The control platform determines an optimal flow rate of the melt at an end of screw rod according to ingredient gradient of ingredient radial-gradient pipe materials and a thickness of each component gradient material required with preparation, in combination with a real-time data fed back from the temperature sensor, and feeds back to a feeding end.

METHOD AND APPARATUS FOR ESTIMATING DIMENSIONAL UNIFORMITY OF CAST OBJECT
20230010453 · 2023-01-12 ·

A method and apparatus for providing an estimate of uniformity of wall thickness of a centrifugally cast object, such as a pipe cast from molten iron, substantially immediately after the casting process is complete. The volume of molten metal entering the mold over time is determined and correlated with casting machine position and velocity data to estimate wall thickness along the length of the pipe. Process defects can then be identified promptly and corrective action taken.

Method and apparatus for estimating dimensional uniformity of cast object

A method and apparatus for providing an estimate of uniformity of wall thickness of a centrifugally cast object, such as a pipe cast from molten iron, substantially immediately after the casting process is complete. The volume of molten metal entering the mold over time is determined and correlated with casting machine position and velocity data to estimate wall thickness along the length of the pipe. Process defects can then be identified promptly and corrective action taken.

Device and method for manufacturing a metal alloy blank by centrifugal casting
11433453 · 2022-09-06 · ·

A device (10) for manufacturing a metal alloy blank by centrifugal casting of a molten metal alloy, comprising a centrifugal casting wheel (20), the centrifugal casting wheel (20) being rotary about an axis of rotation (A) and comprising a mold (22) for receiving the molten metal alloy, the mold extending in a radial direction (R1) with respect to the axis of rotation (A). The device (10) comprises at least one magnet arranged in such a way as to induce an electric current in the mold (22) during the rotation of the centrifugal casting wheel (20) about the axis of rotation (A).

Arrangement for converting thermal energy from lost heat of an internal combustion engine
11448098 · 2022-09-20 · ·

An arrangement for converting thermal energy from lost heat of an internal combustion engine into mechanical energy where a working circuit is provided for a working medium which can be heated and evaporated using the lost heat. An expansion machine for obtaining mechanical energy from the heat of the working medium is provided in the working circuit where the working circuit extends through a heat exchanger mounted upstream of the expansion engine in the flow direction of the working medium. The internal combustion engine includes a cylinder having a cylinder liner. A cooling duct is provided in the cylinder liner through which the working medium flows. The cylinder liner is formed by centrifugal casting where the cooling duct is introduced into one centrifugal mold as an insert prior to the centrifugal casting.

Centrifugally cast composite roll for rolling and its production method
11389847 · 2022-07-19 · ·

A centrifugally cast composite roll for rolling comprising an outer layer and an inner layer, which are integrally fused to each other, the outer layer being made of an Fe-based alloy comprising by mass 1.70-2.70% of C, 0.3-3% of Si, 0.1-3% of Mn, 1.1-3.0% of Ni, 4.0-10% of Cr, 2.0-7.5% of Mo, 3-6.0% of V, 0.1-2% of W, 0.2-2% of Nb, 0.01-0.2% of B, and 0.01-0.1% of N, the balance being Fe and inevitable impurities, and the inner layer being made of ductile cast iron.