A method for casting an aluminum alloy includes: pouring molten metal of an aluminum alloy comprising 6.0 to 9.0 mass % of Si, 0.4 to 0.8 mass % of Mg, 0.25 to 1.0 mass % of Cu, 0.08 to 0.25 mass % of Fe, 0.6 mass % or less of Mn, 0.2 mass % or less of Ti, and 0.01 mass % or less of Sr, with the balance being Al and unavoidable impurities into a shot sleeve of a die casting machine; filling a mold cavity of a center-gate die with the molten metal at a gate speed of 1 msec or less so as to produce a laminar flow, and subjecting T5 heat treatment so as to obtain the aluminum alloy having a tensile strength of 240 MPa or more.

A molten metal pump assembly and method to fill complex molds with molten metal, such as aluminum. The pump assembly includes an elongated shaft connecting a motor to an impeller. The impeller is housed within a chamber of a base member such that rotation of the impeller draws molten metal into the chamber at an inlet and forces molten aluminum through an outlet. A first bearing is adapted to support the rotation of the impeller at a first radial edge and a second bearing adapted to support the rotation of the impeller at a second radial edge. A bypass gap is interposed between the second bearing and the second radial edge. Molten metal leaks through the bypass gap at a predetermined rate to manipulate a flow rate and a head pressure of the molten metal such that precise control of the flow rate is achieved.

A molten metal pump assembly and method to fill complex molds with molten metal, such as aluminum. The pump assembly includes an elongated shaft connecting a motor to an impeller. The impeller is housed within a chamber of a base member such that rotation of the impeller draws molten metal into the chamber at an inlet and forces molten aluminum through an outlet. A first bearing is adapted to support the rotation of the impeller at a first radial edge and a second bearing adapted to support the rotation of the impeller at a second radial edge. A bypass gap is interposed between the second bearing and the second radial edge. Molten metal leaks through the bypass gap at a predetermined rate to manipulate a flow rate and a head pressure of the molten metal such that precise control of the flow rate is achieved.

An injection device and method for producing at least one metallic glass part, in which a vertical piston is able to move in a vertical direction, a top end portion of the piston being suitable for being engaged in an injection chamber of a mould linked to a cavity of this mould and open at the bottom; the piston having a top end face on which an element made from metallic glass to be introduced into said chamber can be positioned, the top face of the piston having a concave shape suitable for receiving a bottom portion of the element made from metallic glass. A heating means situated under the mould comprises induction coils, such that, when the piston is in an intermediate position, the majority of the metallic element is situated in the space surrounded by the induction coils.

Provided are a brake disc and a brake disc manufacturing method. The brake disc manufacturing method may include a porous metal block preparation operation for preparing a porous metal block having a plurality of pores therein, and an insert casting operation for mounting the porous metal block in a mold and casting a disc plate material to manufacture a brake disc.

An apparatus for the hot-chamber die casting of non-ferrous alloys essentially consists of a press (115) for the closing/opening of a mould (110, 111) and an injection group (112) comprising a pump body (102) immersed in a pot (124) of the molten alloy and in which an injector piston (116) slides, an actuator (108) connected to the injector piston (116), and a gooseneck formed of in the pump body (102) and ending with a heated extension (103) provided with a nozzle (104) for the connection to the mould (110, 111), two hydraulic jacks (114) being secured between the injection group (112) and the press (115) which is fixed, the injection group (112) being divided into a stationary bottom portion and a top portion movable on sloped guides (109) parallel to the longitudinal axes of the extension (103) and of the hydraulic jacks (114), the pot (124) being mounted on horizontal rails (120) and the hydraulic jacks (114) being secured to the pump body (102).

An apparatus for the hot-chamber die casting of non-ferrous alloys essentially consists of a press (115) for the closing/opening of a mould (110, 111) and an injection group (112) comprising a pump body (102) immersed in a pot (124) of the molten alloy and in which an injector piston (116) slides, an actuator (108) connected to the injector piston (116), and a gooseneck formed of in the pump body (102) and ending with a heated extension (103) provided with a nozzle (104) for the connection to the mould (110, 111), two hydraulic jacks (114) being secured between the injection group (112) and the press (115) which is fixed, the injection group (112) being divided into a stationary bottom portion and a top portion movable on sloped guides (109) parallel to the longitudinal axes of the extension (103) and of the hydraulic jacks (114), the pot (124) being mounted on horizontal rails (120) and the hydraulic jacks (114) being secured to the pump body (102).

The present application relates to the technical field of amorphous alloy molding apparatuses, and more particularly to a die molding apparatus. The die molding apparatus includes: a forming structure, a material loading structure, and a vacuum pumping structure. The forming structure includes a forming furnace body having a heating cavity, a material waiting housing having a transition cavity, a feeding pipe having two ends respectively connected with the heating cavity and the transition cavity, and a vacuum control valve arranged on the feeding pipe. The material loading structure includes a material loading arm and a material loading driving mechanism, one end of the material loading arm is located in the transition cavity, and the other end of the material loading arm is penetrated through a material loading hole sealingly.

The present application relates to the technical field of amorphous alloy molding apparatuses, and more particularly to a die molding apparatus. The die molding apparatus includes: a forming structure, a material loading structure, and a vacuum pumping structure. The forming structure includes a forming furnace body having a heating cavity, a material waiting housing having a transition cavity, a feeding pipe having two ends respectively connected with the heating cavity and the transition cavity, and a vacuum control valve arranged on the feeding pipe. The material loading structure includes a material loading arm and a material loading driving mechanism, one end of the material loading arm is located in the transition cavity, and the other end of the material loading arm is penetrated through a material loading hole sealingly.

A die casting machine of an embodiment includes: a holding furnace holding molten metal; a sleeve located outside the holding furnace and having a molten metal supply port passing through a mold; a plunger sliding through the sleeve and including a plunger rod and a plunger tip fixed to a tip of the plunger rod; a molten metal supply pipe pushed against the sleeve to cover the molten metal supply port and supplying the molten metal into the sleeve; and a pushing force variable mechanism reducing a pushing force for the sleeve in the molten metal supply pipe when the plunger is sliding.