The invention discloses a digital full-automatic die casting apparatus, comprising a longitudinal mounting plate, a mold arranged on a front surface of the longitudinal mounting plate, a mold locking device including a plurality of mold locking mechanisms surrounding the periphery of the mold, an injection device arranged on a back surface of the longitudinal mounting plate, and a PLC controller electrically connected to the mold locking device and the injection device respectively, wherein the mold locking mechanism comprises a mold locking fixed-point assembly arranged on the longitudinal mounting plate, and a hydraulic mold locking assembly connected to the mold locking fixed-point assembly; the mold locking fixed-point assembly comprises a fixed-point servo motor arranged on the longitudinal mounting plate and electrically connected to the PLC controller, a fixed-point screw connected to the mold, a nut screwed to the fixed-point screw, and a transmission structure connected between the fixed-point servo motor and the nut; and the hydraulic mold locking assembly acts on the nut. The digital full-automatic die casting apparatus provided by the invention has a high accuracy and smooth operation of each mechanism, and a high degree of automation, with high efficiency and high quality of cast products.

A method for casting an aluminum alloy includes: pouring molten metal of an aluminum alloy comprising 6.0 to 9.0 mass % of Si, 0.4 to 0.8 mass % of Mg, 0.25 to 1.0 mass % of Cu, 0.08 to 0.25 mass % of Fe, 0.6 mass % or less of Mn, 0.2 mass % or less of Ti, and 0.01 mass % or less of Sr, with the balance being Al and unavoidable impurities into a shot sleeve of a die casting machine; filling a mold cavity of a center-gate die with the molten metal at a gate speed of 1 msec or less so as to produce a laminar flow, and subjecting T5 heat treatment so as to obtain the aluminum alloy having a tensile strength of 240 MPa or more.

A method for casting an aluminum alloy includes: pouring molten metal of an aluminum alloy comprising 6.0 to 9.0 mass % of Si, 0.4 to 0.8 mass % of Mg, 0.25 to 1.0 mass % of Cu, 0.08 to 0.25 mass % of Fe, 0.6 mass % or less of Mn, 0.2 mass % or less of Ti, and 0.01 mass % or less of Sr, with the balance being Al and unavoidable impurities into a shot sleeve of a die casting machine; filling a mold cavity of a center-gate die with the molten metal at a gate speed of 1 msec or less so as to produce a laminar flow, and subjecting T5 heat treatment so as to obtain the aluminum alloy having a tensile strength of 240 MPa or more.

A mold device of related art has a problem that a total volume of the device becomes large. In an example aspect of the present disclosure, a mold device includes a fixed mold base for supporting a fixed mold, a mobile mold base for supporting a mobile mold, a frame to which the fixed mold base is fixed, provided to extend in a direction in which the mobile mold base is moved, and formed into a wall shape, and holding means for movably supporting the mobile mold base to the frame. The frame is provided along at least one side of the mobile mold base except an upper surface thereof with the mold device installed, and the holding means support the mobile mold base at one side of the mobile mold base.

The present disclosure belongs to the technical field of casting equipment, and provides a method and system for adjusting process parameters of a die-casting machine, and a storage medium. The method and the system can receive die wheel type, molten aluminum temperature, interruption time and defect information in real time, respond to the above information one by one according to a set response priority order, select die-casting process parameters, and automatically adjust different process parameters for different products and different working conditions, thereby realizing simultaneous control of multiple die-casting machines, replacing manual adjustment and improving product quality stability and production efficiency.

A die casting machine of an embodiment includes: a base; a fixed die plate fixed onto the base and holding a fixed die; a movable die plate provided on the base to be movable in a mold opening and closing direction and holding a movable die to face the fixed die; an injection device filling a molten metal into a cavity formed by the fixed die and the movable die and applying a first pressure to the molten metal; a first pressurizing device pressurizing the molten metal filled in the cavity in a region other than a product region of the cavity and applying a second pressure to the molten metal; and a control device controlling the first pressurizing device so that the second pressure becomes higher than the first pressure.

A gate valve system includes a base plate and a gate valve plate, a casting plant includes the gate valve system, and a casting process manufactures workpieces, particularly from metal materials. The base plate has an opening and the gate valve plate has a first opening and at least a second opening. The separating gate valve system is set up so that the separating gate valve system can be brought into casting, pressing, and closure positions. In the casting position, the first opening is arranged to align with the opening of the base plate, at least to the greatest possible extent; in the pressing position, the second opening is arranged to align with the opening of the base plate, at least to the greatest possible extent; and in the closure position, the gate valve plate closes off the opening of the base plate.

The present disclosure relates to a die casting machine and a die casting method. The die casting machine used in cooperation with a mold (or die) having a die cavity configured to receive molten liquid and includes a plurality of injection mechanisms connected to the mold (or die). Each injection mechanism is provided with an injecting channel through which molten liquid is injected into the die cavity. The plurality of injecting channels are in connection with different positions of the die cavity.

With excellent heat retention of molten metal and better productivity/work environment, regardless of low-speed or high-speed, the usable die lubricant for die casting will be provided. An aqueous die lubricant for die casting in which a phyllosilicate mineral is dispersed at a concentration of 0.005 wt % or more and less than 5 wt % and has a particle diameter of 0.1 μm or less during the dispersion.

A die casting sleeve, supported horizontally on a die casting device such that a cylinder portion front end communicates with a cavity and a plunger tip is inserted from a cylinder portion rear end, is configured such that the cylinder portion has a double structure in which an inner cylinder is fitted into an outer cylinder, the inner cylinder is made of a composite material of titanium or a titanium alloy and ceramic in at least a molten metal receiving region under an inlet port, a first planar portion is formed on the outer cylinder in the molten metal receiving region, and a cooling device including a tubular portion for letting a cooling medium flow in a jacket main body as a metal block having a second planar portion is mounted on the outer cylinder in a state where the second planar portion abuts against the first planar portion.