B22D18/06

Casting device
11986880 · 2024-05-21 · ·

An object is to provide a casting device that is capable of maintaining depressurization in a cavity. A casting device (1) is configured to move an extrusion pin (3), slidably inserted in an insertion hole (29) formed in a mold (2), into a cavity (20) in the mold to release a casted product. The casting device (1) includes a depressurized space creator (4) configured to create a depressurized space (40) on a reverse side of a cavity surface to define the cavity (20). The depressurized space creator (4) covers an opening of the insertion hole (29) to maintain depressurization in the cavity (20).

Casting device
11986880 · 2024-05-21 · ·

An object is to provide a casting device that is capable of maintaining depressurization in a cavity. A casting device (1) is configured to move an extrusion pin (3), slidably inserted in an insertion hole (29) formed in a mold (2), into a cavity (20) in the mold to release a casted product. The casting device (1) includes a depressurized space creator (4) configured to create a depressurized space (40) on a reverse side of a cavity surface to define the cavity (20). The depressurized space creator (4) covers an opening of the insertion hole (29) to maintain depressurization in the cavity (20).

CASTING DIE INSPECTION METHOD AND CASTING DEVICE
20240157434 · 2024-05-16 ·

Provided are a casting die inspection method and a casting device, the method including: a step for acquiring the ultimate pressure in a cavity section, at the time when a prescribed vacuuming time has elapsed since evacuation the inside of the cavity section of the casting die was started; a step for evacuating the inside of the cavity section and acquiring an increased pressure in the cavity section that has increased during a prescribed stop time, at the time when the prescribed stop time has elapsed since the evacuation was stopped; a step for evaluating a first sealing property of the casting device on the basis of the ultimate pressure; and a step for evaluating a second sealing property of the casting device on the basis of the increased pressure.

MEDICAL DEVICES WITH CONSISTENT SURFACE FEATURES

A medical scope device such as an endoscope is produced using a cast aluminum process including a molten casting aluminum alloy including a maximum of 0.2-0.3% Si and at least 5% Zn. The process includes providing an investment casting mold, casting the aluminum alloy in the mold to create a component and removing the mold from the component, post-machining the component to meet a desired specification, and after post-machining the component, performing surface finishing, such as centrifugal barrel finishing (CBF) sufficient to remove impurities on casting surfaces by 2-3 mils, then coating the component with a micro-crystalline aluminum anodic coating of at least 0.5 mil thickness. A medical scope and product-by-process is also provided employing such techniques.

MEDICAL DEVICES WITH CONSISTENT SURFACE FEATURES

A medical scope device such as an endoscope is produced using a cast aluminum process including a molten casting aluminum alloy including a maximum of 0.2-0.3% Si and at least 5% Zn. The process includes providing an investment casting mold, casting the aluminum alloy in the mold to create a component and removing the mold from the component, post-machining the component to meet a desired specification, and after post-machining the component, performing surface finishing, such as centrifugal barrel finishing (CBF) sufficient to remove impurities on casting surfaces by 2-3 mils, then coating the component with a micro-crystalline aluminum anodic coating of at least 0.5 mil thickness. A medical scope and product-by-process is also provided employing such techniques.

NEGATIVE PRESSURE UPDRAUGHT POURING DEVICE AND METHOD
20190240728 · 2019-08-08 ·

A negative pressure updraught pouring device and method are provided. A melting furnace has a top end covered by a flat plate with a suction pipe that has a bottom end dipped into the molten steel in the melting furnace. A mold is placed on the flat plate and the mold's flow path system is connected with the suction pipe. A chamber is covered on the mold and the flat plate, and the air inside the chamber is drawn out to reduce the air pressure inside the chamber and the mold cavity. When the mold cavity is filled with molten steel, a driving assembly is used to move a blocker to substantially block the flow of the molten steel in the flow path system. The negative air pressure is relieved to flow the molten steel inside the flow path system back into the melting furnace.

NEGATIVE PRESSURE UPDRAUGHT POURING DEVICE AND METHOD
20190240728 · 2019-08-08 ·

A negative pressure updraught pouring device and method are provided. A melting furnace has a top end covered by a flat plate with a suction pipe that has a bottom end dipped into the molten steel in the melting furnace. A mold is placed on the flat plate and the mold's flow path system is connected with the suction pipe. A chamber is covered on the mold and the flat plate, and the air inside the chamber is drawn out to reduce the air pressure inside the chamber and the mold cavity. When the mold cavity is filled with molten steel, a driving assembly is used to move a blocker to substantially block the flow of the molten steel in the flow path system. The negative air pressure is relieved to flow the molten steel inside the flow path system back into the melting furnace.

Cutting tool having at least partially molded body

A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Cutting tool having at least partially molded body

A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.

Unit Cell Titanium Casting

A system (5) and method (800) for unit cell casting of titanium or titanium-alloys is disclosed herein. The system (5) comprises an external chamber (45), a crucible (10) positioned within the external chamber (45), an induction coil (15) positioned around the crucible, an internal chamber (40) positioned within the external chamber (45), and a mold (30) positioned within the internal chamber (40). The external chamber (45) is evacuated and a pressurized gas is injected into the evacuated external chamber (45) to create a pressurized external chamber (45). An ingot (20) is melted within the crucible utilizing induction heating generated by the induction coil (15). The internal chamber (40) is evacuated to create an evacuated internal chamber (40). The titanium alloy material of the ingot (20) is completely transferred into the mold (30) from the crucible (10) using a pressure differential created between the external chamber (45) and the internal chamber (40).