A method of forming high quality metallurgical bonds in a composite casting is provided. The bonding technology includes the step of introducing a liquid material to contact the solid components placed in a mold cavity, applying an external field to generate stifling near the solid/liquid interface to wash off bubbles and oxide particles that prevent the liquid material from reacting to the solid component, and causing progressive solidification from the surfaces of the solid component to the liquid to drive away bubbles in the mushy zone near the bonding region. High quality metallurgical bonds are formed within the composite casting after the liquid solidifies. The resultant large composite casting has minimal defects, such as pores and oxides, at the interfaces between the solidified material and the solid objects.

A method of forming high quality metallurgical bonds in a composite casting is provided. The bonding technology includes the step of introducing a liquid material to contact the solid components placed in a mold cavity, applying an external field to generate stifling near the solid/liquid interface to wash off bubbles and oxide particles that prevent the liquid material from reacting to the solid component, and causing progressive solidification from the surfaces of the solid component to the liquid to drive away bubbles in the mushy zone near the bonding region. High quality metallurgical bonds are formed within the composite casting after the liquid solidifies. The resultant large composite casting has minimal defects, such as pores and oxides, at the interfaces between the solidified material and the solid objects.

A composite material is disclosed based on in situ produced alloys, especially iron based alloys, reinforced with tungsten carbide in the form of crystals and/or particles, that can be characterized by the fact that the microstructure of the composite material within the composite layer and/or the composite zone comprises faceted crystals and/or faceted particles tungsten carbide that provide uniform macroscopic and microscopic distribution, wherein the crystals and/or particles of tungsten carbide include irregular and/or round and/or oval nano and/or micro-areas filled with alloy based on metal. Compositions of powders used to produce the composite material and methods of its production as well as to cast working element made of such composite materials or using the method are disclosed.

A cast structural element of a pump, filter or compressor is disclosed with wear resistant layer comprising in situ produced composite material based on alloys, especially cast iron based alloys, reinforced with tungsten carbide in the form of crystals and/or particles, characterized by the microstructure of the composite material within the layer comprising faceted crystals and/or faceted particles tungsten carbide that provide uniform macroscopic and microscopic distribution, wherein the crystals and/or particles of tungsten carbide include irregular and/or round and/or oval nano and/or micro-areas filled with alloy based on metal. A method of producing the cast structural element in the form of a pump, filter or compressor is also disclosed.

A thixomolding material includes: a metal body that contains Mg as a main component; and a coating portion that is adhered to a surface of the metal body via a binder and contains Si particles containing Si as a main component. An average particle diameter of the Si particles is 1 μm or more and 100 μm or less, and a mass fraction of the Si particles in a total mass of the metal body and the Si particles is 1.0 mass % or more and 30.0 mass % or less. The binder may contain waxes. A content of the binder may be 0.001 mass % or more and 0.200 mass % or less.

A composite wear part may include a ferrous alloy matrix and at least one ceramic reinforcement in the form of an insert having an openwork structure. The openwork structure includes a plurality of blind holes. The blind sides of the holes are positioned on the side of the composite wear part most exposed to wear

A composite wear part may include a ferrous alloy matrix and at least one ceramic reinforcement in the form of an insert having an openwork structure. The openwork structure includes a plurality of blind holes. The blind sides of the holes are positioned on the side of the composite wear part most exposed to wear

A structural component having an internal support structure extending between outer wall portions of the component with one or more compartments included within the support structure. The support structure has support members including internal walls positioned between and/or defined by the compartments. At least one support member connects between the outer wall portions of the component to enhance the structural integrity of the component. The structural component, including the internal support, are cast from a molten material, and in some cases the support members of the internal support structure are formed with a rectilinear configuration. In some cases the cast structural component is a container and the one or more compartments are configured to store a fluid, such as a gas or a liquid. One or more preforms can be used to form a container and may be retained or eliminated from the container after casting.

A structural component having an internal support structure extending between outer wall portions of the component with one or more compartments included within the support structure. The support structure has support members including internal walls positioned between and/or defined by the compartments. At least one support member connects between the outer wall portions of the component to enhance the structural integrity of the component. The structural component, including the internal support, are cast from a molten material, and in some cases the support members of the internal support structure are formed with a rectilinear configuration. In some cases the cast structural component is a container and the one or more compartments are configured to store a fluid, such as a gas or a liquid. One or more preforms can be used to form a container and may be retained or eliminated from the container after casting.

A method of forming a metal matrix composite component comprises: providing a body defining a mould cavity; covering a first surface of the mould cavity with a first reinforcement material; restraining the first reinforcement material relative to the body to restrict movement of the first reinforcement material in the mould cavity; adding a second reinforcement material to the mould cavity, the second reinforcement material being in contact with the first reinforcement material; adding molten metal to the mould cavity such that the first reinforcement material and the second reinforcement material become embedded in a continuous metal matrix when the molten metal solidifies.