Various embodiments of a hammermill system, hammer, and methods are disclosed. A hammermill hammer comprises a metal composite comprising a plurality of inserts and a body portion disposed between each of the plurality of inserts. The composition of the plurality of inserts is different than composition of the body portion. The material of the plurality of inserts has a greater abrasion resistance than the material of the body portion and the material of the body portion has a greater impact resistance than the material of the inserts. The hammers produced have improved wear resistance and longer useful life compared to conventional hammermill hammers.

Various embodiments of a hammermill system, hammer, and methods are disclosed. A hammermill hammer comprises a metal composite comprising a plurality of inserts and a body portion disposed between each of the plurality of inserts. The composition of the plurality of inserts is different than composition of the body portion. The material of the plurality of inserts has a greater abrasion resistance than the material of the body portion and the material of the body portion has a greater impact resistance than the material of the inserts. The hammers produced have improved wear resistance and longer useful life compared to conventional hammermill hammers.

Various embodiments of a hammermill system, hammer, and methods are disclosed. A hammermill hammer comprises a metal composite comprising a plurality of inserts and a body portion disposed between each of the plurality of inserts. The composition of the plurality of inserts is different than composition of the body portion. The material of the plurality of inserts has a greater abrasion resistance than the material of the body portion and the material of the body portion has a greater impact resistance than the material of the inserts. The hammers produced have improved wear resistance and longer useful life compared to conventional hammermill hammers.

A mold assembly and method for fabricating an infiltrated drill bit may comprise a mold forming a bottom of the mold assembly, a funnel operatively coupled to the mold, an infiltration chamber defined at least partially by the mold and the funnel to receive and contain matrix reinforcement materials and a binder material used to form the infiltrated drill bit, a displacement core arranged within the infiltration chamber and having one or more legs that extend therefrom, a metal blank arranged about the displacement core within the infiltration chamber, and one or more thermal elements. A method may comprise providing a mold assembly having component parts that include a mold that forms a bottom of the mold assembly and a funnel operatively coupled to the mold, imparting thermal energy to the infiltration chamber with one or more thermal element, and heating contents contained within the infiltration chamber.

A mold assembly and method for fabricating an infiltrated drill bit may comprise a mold forming a bottom of the mold assembly, a funnel operatively coupled to the mold, an infiltration chamber defined at least partially by the mold and the funnel to receive and contain matrix reinforcement materials and a binder material used to form the infiltrated drill bit, a displacement core arranged within the infiltration chamber and having one or more legs that extend therefrom, a metal blank arranged about the displacement core within the infiltration chamber, and one or more thermal elements. A method may comprise providing a mold assembly having component parts that include a mold that forms a bottom of the mold assembly and a funnel operatively coupled to the mold, imparting thermal energy to the infiltration chamber with one or more thermal element, and heating contents contained within the infiltration chamber.

Drill bits for use in drilling well bores in subterranean formations, and associated systems and methods of making and using such drill bits, are provided. In certain embodiments, the drill bits comprise: a body; a plurality of blades on the body; a plurality of cutting elements on at least one of the plurality of blades; a reinforcement material forming portions of the body and the plurality of blades; a binder material infiltrated through the reinforcement material to form a composite material and forming portions of the body and the plurality of blades; and at least one interior displacement element located in an interior region of the body that is surrounded by the composite material.

Drill bits for use in drilling well bores in subterranean formations, and associated systems and methods of making and using such drill bits, are provided. In certain embodiments, the drill bits comprise: a body; a plurality of blades on the body; a plurality of cutting elements on at least one of the plurality of blades; a reinforcement material forming portions of the body and the plurality of blades; a binder material infiltrated through the reinforcement material to form a composite material and forming portions of the body and the plurality of blades; and at least one interior displacement element located in an interior region of the body that is surrounded by the composite material.

A drill bit comprising a body that includes a metal matrix composite (MMC). The MMC comprises a mixture comprising a plurality of particles and another plurality of particles, wherein each of the other plurality of particles is softer than each of the plurality of particles. The MMC comprises a metallic binding material that is metallurgically bonded to each of the plurality of particles and the other plurality of particles.

A drill bit comprising a body that includes a metal matrix composite (MMC). The MMC comprises a mixture comprising a plurality of particles and another plurality of particles, wherein each of the other plurality of particles is softer than each of the plurality of particles. The MMC comprises a metallic binding material that is metallurgically bonded to each of the plurality of particles and the other plurality of particles.

An example system for fabricating an infiltrated downhole tool includes a mold assembly having one or more component parts and defining an infiltration chamber to receive and contain matrix reinforcement materials and a binder material used to form the infiltrated downhole tool. One or more thermal conduits are positioned within the one or more component parts for circulating a thermal fluid through at least one of the one or more component parts and thereby placing the thermal fluid in thermal communication with the infiltration chamber.