A composite casting special-shaped roll is compounded of two parts: an inner layer and an outer layer. The shape of body of the roll is curved surface, and a center hole is arranged for mount the shaft in that central axis of roll. The casting mold is designed into two parts, namely inner cast mold and outer cast mold through the curved surface design and mold design of the roll body. The composite casting special-shaped roll with the wear-proof working layer of the roll body that is resistant to impact, rapid cooling and heating resistance and the high-strength and high-toughness core is prepared by separate casting. It meets the requirements of the service conditions of rolls used by the steel pipe and cold forming sectional steel rolling mill and other equipment, improves the service life of the roll, saves the alloy material and reduces the manufacturing cost.

A composite casting special-shaped roll is compounded of two parts: an inner layer and an outer layer. The shape of body of the roll is curved surface, and a center hole is arranged for mount the shaft in that central axis of roll. The casting mold is designed into two parts, namely inner cast mold and outer cast mold through the curved surface design and mold design of the roll body. The composite casting special-shaped roll with the wear-proof working layer of the roll body that is resistant to impact, rapid cooling and heating resistance and the high-strength and high-toughness core is prepared by separate casting. It meets the requirements of the service conditions of rolls used by the steel pipe and cold forming sectional steel rolling mill and other equipment, improves the service life of the roll, saves the alloy material and reduces the manufacturing cost.

Disclosed are a method of casting heterogeneous materials and a casting produced manufactured by the same. The method may include disposing a lost foam on a cavity of a mold as the cavity being formed in a shape corresponding to a shape of a casting product; injecting a first molten metal through a low-pressure molten metal ingate formed in the mold to form a low-pressure casting portion of the casting product; and injecting a second molten metal through a gravity molten metal ingate formed in the mold to form a gravity casting portion of the casting product.

Disclosed are a method of casting heterogeneous materials and a casting produced manufactured by the same. The method may include disposing a lost foam on a cavity of a mold as the cavity being formed in a shape corresponding to a shape of a casting product; injecting a first molten metal through a low-pressure molten metal ingate formed in the mold to form a low-pressure casting portion of the casting product; and injecting a second molten metal through a gravity molten metal ingate formed in the mold to form a gravity casting portion of the casting product.

An outer layer of a rolling roll having a chemical composition comprising by mass 1.3-2.8% of C, 0.3-1.8% of Si, 0.3-2.5% of Mn, 0-6.5% of Ni, 1-10% of Cr, 0.9-6% of Mo, 0-8% of W, 0.5-6% of V, 0-3% of Nb, and 0% or more and less than 0.01% of B, the balance being Fe and inevitable impurities, and meeting the formulae (1): 1000117752C+14Si11Mn+6.8Cr+1W+0.65Mo+12V+15Nb1115, and (2): 5Cr+Mo+0.5W+V+1.2Nb15, wherein C, Si, Mn, Cr, W, Mo, V and Nb represent % by mass of these elements, and a structure containing eutectic carbide without graphite.

Methods for creating a cast component, along with the resulting cast components, are provided. The method may include heating a mold having a cavity therein; supplying a first molten metal material into the cavity of the mold such that the first molten metal material is directed to a first portion of the cavity of the mold; supplying a second molten metal material into the cavity of the mold such that the second molten metal material is directed to a second portion of the cavity of the mold, wherein the first molten metal material is compositionally different than the second molten metal material; and thereafter, allowing the first molten metal material and the second molten metal material to form the cast component.

Process for manufacturing a part, in particular a composite cast part, includes the steps of: providing at least one insertion element; casting a casting material around at least a portion of the at least one insertion element such that at least one contact area is formed between the at least one insertion element and the casting material; and welding the at least one insertion element to the casting material in the contact area.

Process for manufacturing a part, in particular a composite cast part, includes the steps of: providing at least one insertion element; casting a casting material around at least a portion of the at least one insertion element such that at least one contact area is formed between the at least one insertion element and the casting material; and welding the at least one insertion element to the casting material in the contact area.

A sprocket assembly includes a sprocket body preferably made of aluminum and at least one sprocket preferably made of steel. The sprocket assembly may include one, two, three, or more than three sprockets assembled around a central axis in the sprocket body. The sprockets have an internal design shaped to transfer the torque and the teeth on the sprocket transfer the torque to a chain or toothed belt. The steel sprockets are preferably co-molded with the aluminum sprocket body. In some embodiments, the sprocket assembly also includes at least one steel insert for each steel sprocket.

A centrifugal casting apparatus for different materials may include a mold having a shape corresponding to a shape of an outer surface of a casting to be produced, and having a cavity receiving molten metals therein, a molten metal guide inserted into the mold and configured to guide the molten metals so that the molten metals are separately injected into the mold, a guide fixing support fixing the molten metal guide to a predetermined position, and a motor configured to rotate the mold around a rotation axis.