B22D21/02

Device for the production of lead grid electrodes for lead acid batteries in a continuous casting process

A device for casting electrode grids for producing lead acid batteries in a continuous casting process. The device includes a casting wheel and a casting shoe which rests on an outer circumference of the casting wheel. Liquid lead exiting the casting shoe flows into a concave mold of the casting wheel surface and is removable as a solidified lead strip. The casting shoe is made up of two or more zones, at least a first hot zone with a temperature above the melting point of lead and a second, thermally separated zone with a temperature below the melting point of lead. Cooling the lead strip from two sides (the wheel side and the shoe side) avoids columnar crystal formation and increases the casting speed to 40 meter per minute and above. Thermal isolation of the lead feeding tube avoids re-flowing of lead to a lead pot, reducing PbO formation.

High-temperature TiAl alloy
10060012 · 2018-08-28 · ·

The present invention relates to a TiAl alloy for use at high temperatures having the main constituents titanium and aluminum and having a proportion of aluminum of greater than or equal to 30 at. % and a matrix composed of phase and precipitates of phase embedded in the matrix, with the phase and the phase together making up at least 55% by volume of the microstructure, and also a process for the production thereof and the use thereof.

Method of fabricating an investment casting mold and slurry therefor

A method of investment casting includes casting a liquid nickel- or cobalt-based superalloy in an investment casting mold. The superalloy includes an yttrium alloying element that is subject to reactive loss during the casting. Loss of the yttrium is limited by using a zircon-containing facecoat on a refractory investment wall in the investment casting mold. The facecoat contacts the liquid nickel- or cobalt-based superalloy during the casting. Prior to the casting, a zircon-containing slurry is used to form the facecoat. After solidification of the nickel- or cobalt-based superalloy, the refractory investment wall is removed from the solidified superalloy.

Hybrid turbine blade for improved engine performance or architecture

A method is provided for casting an article such as a blade having an attachment root and an airfoil, the airfoil having a proximal end and a distal end. The method comprises introducing a molten alloy into a mold; and varying a composition of the introduced alloy during the introduction so as to produce a compositional variation.

Process of producing a non-ferrous metallic tube

The invention relates to a process of producing a non-ferrous metallic tube, in which process comprises a casting stage, in which a cast tube having an outer diameter of 20-70 mm, preferably 35-55 mm and a wall thickness of 1.0-4.0 mm, preferably 2.0-3.0 mm, is casted from melt by continuous upward vertical casting process, and the casting stage is followed by at least two drawing stages. In the drawing stages drawing direction of the cast tube in at least two each other following drawing stages is opposite to each other.

Copper alloy casting and method of casting the same
10017841 · 2018-07-10 · ·

Copper alloy casting contains Cu: 58-72.5 mass %; Zr: 0.0008-0.045 mass %; P: 0.01-0.25 mass %; one or more elements selected from Pb: 0.01-4 mass %, Bi: 0.01-3 mass %, Se: 0.03-1 mass %, and Te: 0.05-1.2 mass %; and Zn: a remainder, wherein [Cu]3[P]+0.5([Pb]+[Bi]+[Se]+[Te])=60-90, [P]/[Zr]=0.5-120, and 0.05[]+([Pb]+[Bi]+[Se]+[Te])=0.45-4 (the content of an element a is denoted as [a] mass %; the content of phase is denoted as []% by area ratio; and an element a that is not contained is denoted as [a]=0). The total content of phase and phase is 85% or more, phase content is 25% or less by area ratio, and mean grain size in the macrostructure during melt-solidification is 250 m or less.

Methods for producing titanium and titanium alloy articles

A method of producing an article selected from a titanium article and a titanium alloy article comprises melting feed materials with a source of hydrogen to form a molten heat of titanium or a titanium alloy, and casting at least a portion of the molten heat to form a hydrogenated titanium or titanium alloy ingot. The hydrogenated ingot is deformed at an elevated temperature to form a worked article comprising a cross-sectional area smaller than a cross-sectional area of the hydrogenated ingot. The worked article is dehydrogenated to reduce a hydrogen content of the worked article. In certain non-limiting embodiments of the method, the dehydrogenated article comprises an average -phase particle size of less than 10 microns in the longest dimension.

Hybrid turbine blade for improved engine performance or architecture

A method is provided for casting an article such as a blade having an attachment root and an airfoil, the airfoil having a proximal end and a distal end. The method includes introducing a molten alloy into a mold. A composition of the introduced alloy is varied during the introduction so as to produce a compositional variation.

METHOD AND SYSTEM FOR DIE CASTING A HYBRID COMPONENT
20180161862 · 2018-06-14 ·

A die casting system includes a die including at least one die component that defines a die cavity, a spar received within a portion of said die cavity, a shot tube in fluid communication with the die cavity, and a shot tube plunger moveable within the shot tube to communicate a molten metal into the die cavity to cast a hybrid component. The spar establishes an internal structure of the hybrid component, and one of the internal structures and an outer structure of said hybrid component is an equiaxed structure.

High strength, homogeneous copper-nickel-tin alloy and production process

A process for producing a high strength, homogeneous copper-nickel-tin alloy with high strength includes preparing a molten mixture of copper, nickel, and tin; pressure assist casting the molten mixture to form a casting; and thermally treating the casting. Novel combinations of properties can be attained for the alloy.