A method for producing cast items in a casting method, wherein a charge of a conductive material is introduced into the sphere of influence of at least one alternating electromagnetic field, so that the charge is kept in a levitating state. The melt is poured into moulds in order to produce turbine blades, prostheses or turbocharger impellers.

The casting of metals or salt and products made by casting metals or salts are described. For example, a method for casting metals or salts includes evacuating a mold that is pressurized with an inert gas and coupled to a pressurized source of molten metal or salt, wherein the pressurization of the source is sufficiently high to drive the molten metal or salt into the mold in response to the evacuation.

A foundry casting system and process employs an inert gas delivery and recovery system for casting parts which results in cast parts having improved metalurgical characteristics. The system may be employed in sand, die casting, semi-permanent and permanent casting environments. Pressurized inert gas may be diffused into the mold before, during and after the metal pouring step. The resulting casting is free from oxides and dissolved hydrogen gas as they are removed from the mold cavity. This results in higher quality castings as well as increased production output due to faster cooling cycles.

A furnace for electromagnetic casting a tubular-shaped silicon ingot is provided. The furnace includes a mold, outer and inner induction coils and a support member. The mold includes an outer crucible and an inner crucible. The outer crucible is annular-shaped. The inner crucible is disposed in the outer crucible and spaced away from the outer crucible to provide a gap between the inner crucible and the outer crucible. The mold is configured to receive granular silicon in the gap. The outer induction coil disposed around the outer crucible. The inner induction coil disposed in the inner crucible. The outer induction coil and the inner induction coil are configured to heat and melt the granular silicon in the mold to form a tubular-shaped silicon ingot. The support member is configured to hold and move a seed relative to the mold during formation of the tubular-shaped silicon ingot on the seed.

Provided is a method for filling a stem-side hollow area of an engine valve with metallic sodium. The method includes injecting melted metallic sodium into a cylinder having a larger diameter than an inner diameter of the hollow area of the engine valve, forming a solidified metallic sodium rod having a substantially uniform structure in the cylinder, inserting the metallic sodium into the hollow area of the engine valve through a nozzle having a small diameter, and sealing the engine valve.

An injection device of a light metal injection molding machine includes: a first inert gas storage part creating an inert gas atmosphere around a plunger insertion portion of an injection cylinder; a second inert gas storage part housing surplus molten metal in a melting cylinder and creating an inert gas atmosphere above the molten metal; and a first pressure adjustment part adjusting a pressure in the first inert gas storage part to a pressure equal to or less than a pressure obtained by adding a pressure, which is determined based on a value obtained by multiplying a specific gravity of the molten metal by a height difference between a highest position and a lowest position of the molten metal in a part that includes the inside of the injection cylinder and communicates with the inside of the injection cylinder, and a pressure in the second inert gas storage part.

A process in direct chill casting wherein molten metal is introduced into a casting mold and cooled by impingement of a liquid coolant on solidifying metal in a casting pit including a movable platen and an occurrence of a bleed-out or run-out is detected the process including exhausting generated gas from the casting pit; and introducing an inert gas into the casting pit, the inert gas having a density less than a density of air; reducing any flow of the liquid coolant.

An injection device of light metal injection molding machine and an injection control method thereof are provided, in which a melt in a supply unit is supplied into an injection unit through a communication passage, a plunger of the injection unit is retracted to measure the melt, the communication passage is closed, and the plunger is advanced to inject the melt into a mold device through an injection nozzle of the injection unit. After the injection and before the measurement, the plunger is advanced under a pressure at which the melt does not come out from the injection nozzle to make the melt in the injection unit flow back into the supply unit through the opened communication passage.

In molten metal jetting, where droplets of metal are jetted to 3D print a part, each layer may be traversed each successive layer with a normalizing grinding wheel or other leveling device such as a layer to level each successive layer, and/or the melt reservoir or printing chamber may be filled with an anoxic gas mix to prevent oxidation.

A uniform distribution nozzle for a twin roll caster adapted to extend along and above a pair of casting rolls having an unitary body and with a top member arranged along the top side of the unitary body. The top member having a plurality of molten metal metering nozzles spaced apart along the length of the body for transferring molten metal from a tundish and/or transition piece into an interior cavity in the uniform distribution nozzle and below the top member. The molten metal is further transferred from the interior cavity of the uniform distribution nozzle into a casting pool at the casting rolls.