A machine for forming metal bars, in particular for producing ingots made of precious metal such as gold, silver, precious alloys, as well as other pure metals or different alloys, in the form of solid metal powder, grits or swarf of various sizes, having an ingot mold and a cover for closing the ingot mold when filled, the ingot mold has a dimension in height such that the cover passes from a first position to a second position when the volume occupied by the mass of metal that fills the ingot mold reduces gradually up to one third of the initial solid volume. In the first position the cover rests on the metal that fills the ingot mold and remains raised with respect to an abutting edge of the ingot mold, in such a manner that the bottom of the cover compresses and thus uniformly compacts the powders, the grits or the swarf so that, during the melting step, in the second position, the cover lowers progressively as the metal melts, until it rests on the abutting edge of the ingot mold, thus hermetically closing the ingot mold.

A reinforced magnesium matrix composite includes a quasicrystal and alumina mixture particles reinforcement phase and a magnesium alloy matrix, where the weight ratio of the quasicrystal and alumina mixture particles reinforcement phase to the magnesium alloy matrix is (4-8) to 100; the magnesium alloy matrix including by weight 1000 parts of magnesium, 90 parts of aluminum, 10 parts of zinc, 1.5-5 parts of manganese, 0.5-1 part of silicon and 0.1-0.5 part of calcium; the quasicrystal and alumina mixture particles reinforcement phase including by weight 40 parts of magnesium, 50-60 parts of zinc, 5-10 parts of yttrium and 8-20 parts of nanometer alumina particles of which the diameter is 20-30 nm; and the quasicrystal and alumina mixture particles reinforcement phase having a size of 100-200 mesh.

A method of casting a metal alloy ingot, including the following steps: providing a one side open-ended mould including a plurality of sides and a bottom plate defining a mould cavity with a mould opening, the open-ended mould being pivotable around a horizontal rotational axis between a position so that the mould opening points upwards and a position so that the mould opening points side-wards or down-wards; positioning the open-ended mould such that the mould opening points side-wards or down-wards; providing a casting container with an upwardly positioned aperture; filling the casting container with molten metal for one casting operation; coupling the casting container to the open-ended mould so that the casting container is located below the mould while the mould opening points side-wards or down-wards; rotating the open-ended mould together with the casting container around the horizontal rotational axis for approximately 90 to 180 from a position whereby the mould opening points side-wards or down-wards to a position whereby the mould opening points upwards such that the molten metal is conveyed through the mould opening into the open-ended mould until reaching a desired thickness, whereby the molten metal in the open-ended mould is cooled directionally through its thickness where the solidification front remains substantially monoaxial.

This invention pertains to plastic injection mold tooling, and also large forgings, formed from a low carbon mold steel having markedly increased hardening and hardenability properties in large sections as contrasted to currently available commercial products. The above attributes are obtained together with equal or better machinability and improved mold parting line wear. When manufactured in conjunction with a double melt process, this invention can improve significantly polishing characteristics and other attributes of molded parts in tooling sets.

There is provided a copper-titanium alloy with large fluctuations in Ti concentration. The copper-titanium alloy for electronic components contains 2.0 to 4.0% by mass of Ti and, as a third element, 0 to 0.5% by mass in total of one or more selected from a group consisting of Fe, Co, Mg, Si, Ni, Cr, Zr, Mo, V, Nb, Mn, B, and P, with a balance being copper and unavoidable impurities, wherein when crystal grains having <100> orientation in a section parallel to a rolling direction are subjected to area analysis of Ti concentration in a matrix phase, a difference between a maximum Ti concentration and a minimum Ti concentration is 5 to 16% by mass.

The present invention relates to a method of manufacturing of a casted part or ingot of a metallic alloy attaining a minimal segregation in the casting process, for alloys which are prone to segregate. The method can also be employed to refine the grain and microstructure of the obtained alloys. The method is especially interesting for Fe, Ti, Co or Ni based alloys. The method is very inexpensive and can be applied for the obtaining of very large cross-sections. An additional feature of the method is that it can be employed to capitalize impurities.

A process in direct chill casting wherein molten metal is introduced into a casting mold and cooled by impingement of a liquid coolant on solidifying metal in a casting pit including a movable platen and an occurrence of a bleed-out or run-out is detected the process including exhausting generated gas from the casting pit; and introducing an inert gas into the casting pit, the inert gas having a density less than a density of air; reducing any flow of the liquid coolant.

A machine for forming metal bars, in particular for producing ingots made of precious metal such as gold, silver, precious alloys, as well as other pure metals or different alloys, in the form of solid metal powder, grits or swarf of various sizes, having an ingot mould and a cover for closing the ingot mould when filled, the ingot mould has a dimension in height such that the cover passes from a first position to a second position when the volume occupied by the mass of metal that fills the ingot mould reduces gradually up to one third of the initial solid volume. In the first position the cover rests on the metal that fills the ingot mold and remains raised with respect to an abutting edge of the ingot mould, in such a manner that the bottom of the cover compresses and thus uniformly compacts the powders, the grits or the swarf so that, during the melting step, in the second position, the cover lowers progressively as the metal melts, until it rests on the abutting edge of the ingot mold, thus hermetically closing the ingot mould.

A metal forming apparatus includes an injection device and a displacement speed monitoring device. The injection device includes a moveable injection rod defining a sliding channel, and a magnet ring disposed on the injection rod, the displacement speed monitoring device includes a housing sealedly connected to the injection device, and a linear displacement sensor disposed in the housing, a rear end of the injection rod is extended into the housing such that a front end of the linear displacement sensor is located in the sliding channel.

Steam exhaust ports are located around a perimeter of a direct chill casting pit, at various locations from below the top of the pit to the pit bottom to rapidly remove steam from the casting pit with addition of dry excess air. Gas introduction ports are also located around a perimeter of the casting pit and configured to introduce an inert gas into the casting pit interior.