B22D27/02

Method for magnetic flux compensation in a directional solidification furnace utilizing a stationary secondary coil

A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.

Method for magnetic flux compensation in a directional solidification furnace utilizing a stationary secondary coil

A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.

Electromagnetic vibration stirring device of semi-solid high pressure casting equipment

Proposed is an electromagnetic vibration stirring device of semi-solid high pressure casting equipment. The electromagnetic vibration stirring device includes: a ring-shaped casing including an inner wall into which a sleeve is inserted and an outer wall spaced apart from the inner wall; and a magnetic field generating unit located between the inner wall and the outer wall of the casing, and including a plurality of electromagnets radially arranged at equal intervals around the sleeve in a circumferential direction of the sleeve, each of the electromagnets including a core and a coil surrounding the core. The magnetic field generating unit generates a magnetic field by applying a current to the electromagnets in a clockwise or counterclockwise direction, and each portion of a semi-solid molten metal is sequentially vibrated by the magnetic field along the circumferential direction of the sleeve, thereby controlling a microstructure of the molten metal.

Electromagnetic vibration stirring device of semi-solid high pressure casting equipment

Proposed is an electromagnetic vibration stirring device of semi-solid high pressure casting equipment. The electromagnetic vibration stirring device includes: a ring-shaped casing including an inner wall into which a sleeve is inserted and an outer wall spaced apart from the inner wall; and a magnetic field generating unit located between the inner wall and the outer wall of the casing, and including a plurality of electromagnets radially arranged at equal intervals around the sleeve in a circumferential direction of the sleeve, each of the electromagnets including a core and a coil surrounding the core. The magnetic field generating unit generates a magnetic field by applying a current to the electromagnets in a clockwise or counterclockwise direction, and each portion of a semi-solid molten metal is sequentially vibrated by the magnetic field along the circumferential direction of the sleeve, thereby controlling a microstructure of the molten metal.

Techniques and apparatus for electromagnetically stirring a melt material
10898949 · 2021-01-26 · ·

Techniques and apparatus for electromagnetically stirring a melt material are disclosed. In accordance with some embodiments, the system may include a containment vessel within which a melt material may be disposed. The melt material may include, for example, an electrically conductive alloy, which optionally may be non-ferromagnetic and/or glass-forming. In its molten state, the melt material may have alternating current (AC) applied directly thereto while being immersed in a magnetic field, which may be static or dynamic, depending on the desired stirring effect. Application of the AC and magnetic field may continue as the melt material cools and solidifies, the sinusoidal nature of the AC and the Lorentz force of the magnetic field providing convective motion which tends to agitate the molten melt material in a manner which may realize an improvement in heat transfer and chemical homogeneity of the resultant cast solid.

Techniques and apparatus for electromagnetically stirring a melt material
10898949 · 2021-01-26 · ·

Techniques and apparatus for electromagnetically stirring a melt material are disclosed. In accordance with some embodiments, the system may include a containment vessel within which a melt material may be disposed. The melt material may include, for example, an electrically conductive alloy, which optionally may be non-ferromagnetic and/or glass-forming. In its molten state, the melt material may have alternating current (AC) applied directly thereto while being immersed in a magnetic field, which may be static or dynamic, depending on the desired stirring effect. Application of the AC and magnetic field may continue as the melt material cools and solidifies, the sinusoidal nature of the AC and the Lorentz force of the magnetic field providing convective motion which tends to agitate the molten melt material in a manner which may realize an improvement in heat transfer and chemical homogeneity of the resultant cast solid.

MOLTEN METAL STIRRING DEVICE AND CONTINUOUS CASTING DEVICE SYSTEM PROVIDED WITH SAME
20210001395 · 2021-01-07 · ·

In continuous casting, to provide products with excellent quality with high productivity. A molten metal from a melting furnace is stirred and driven by a Lorentz force due to crossing of magnetic lines of force from a magnet and direct current and sent to a mold while improving the quality of the molten metal, or a molten metal immediately before solidification in the mold by the Lorentz force to equalize the temperature of the molten metal immediately before solidification in the mold. As a result, finally a high quality product can be obtained, and the performance of the magnet can be maintained by cooling the magnet.

Self-actuating device for centralizing an object
10870146 · 2020-12-22 · ·

The invention is directed to the interventionless activation of wellbore devices using dissolving and/or degrading and/or expanding structural materials. Engineered response materials, such as those that dissolve and/or degrade or expand upon exposure to specific environment, can be used to centralize a device in a wellbore.

Self-actuating device for centralizing an object
10870146 · 2020-12-22 · ·

The invention is directed to the interventionless activation of wellbore devices using dissolving and/or degrading and/or expanding structural materials. Engineered response materials, such as those that dissolve and/or degrade or expand upon exposure to specific environment, can be used to centralize a device in a wellbore.

METHOD FOR MAGNETIC FLUX COMPENSATION IN A DIRECTIONAL SOLIDIFICATION FURNACE UTILIZING A STATIONARY SECONDARY COIL

A process for directional solidification of a cast part comprises energizing a primary inductive coil coupled to a chamber having a mold containing a material; energizing a primary inductive coil within the chamber to heat the mold via radiation from a susceptor, wherein the resultant electromagnetic field partially leaks through the susceptor coupled to the chamber between the primary inductive coil and the mold; determining a magnetic flux profile of the electromagnetic field; sensing a magnetic flux leakage past the susceptor within the chamber; generating a control field from a secondary compensation coil coupled to the chamber, wherein the control field controls the magnetic flux experienced by the cast part; and casting the material within the mold under the controlled degree of flux leakage.