A method of forming a directionally-solidified casting component using a casting system is provided. The casting system includes a chamber having a heating zone and a cooling zone separated by a baffle plate. The method includes pouring an alloy in a liquid state into a mold shell. The mold shell is positioned on a chill plate within the heating zone. The method further includes moving the mold shell from the heating zone into the cooling zone. The alloy transfers from the liquid state to a solid state within the mold shell while moving the mold shell from the heating zone to the cooling zone. The method further includes contacting the mold shell with a heat transfer member.

The present invention provides an artifactless superelastic alloy including a Au—Cu—Al alloy, the superelastic alloy containing Cu in an amount of 20 atom % or more and 40 atom % or less, Al in an amount of 15 atom % or more and 25 atom % or less, and Au as a balance, the superelastic alloy having a bulk magnetic susceptibility of −24 ppm or more and 6 ppm or less. The Ni-free superelastic alloy of the present invention is capable of exhibiting superelasticity in a normal temperature range, and hardly generated artifacts in a magnetic field environment. The alloy can be produced by setting a casting time in a melting and casting step to a fixed time, and hot-pressing an alloy after casting to make material structures homogeneous.

The application belongs to the technical field of a casting mold and provides a side mold and a low-pressure hub casting mold. Channels of a cooling loop are processed in a back cavity of a side mold frame, a distance between the channels along a solidification direction of a casting gradually increases, and a cooling medium flows along the cooling loop, the ability of taking away heat changes from strong to weak, and a larger temperature gradient of the side mold may be formed by superposition with a temperature gradient formed by the thickness of the side mold.

A method of casting a metal alloy ingot, including the following steps: providing a one side open-ended mould including a plurality of sides and a bottom plate defining a mould cavity with a mould opening, the open-ended mould being pivotable around a horizontal rotational axis between a position so that the mould opening points upwards and a position so that the mould opening points side-wards or down-wards; positioning the open-ended mould such that the mould opening points side-wards or down-wards; providing a casting container with an upwardly positioned aperture; filling the casting container with molten metal for one casting operation; coupling the casting container to the open-ended mould so that the casting container is located below the mould while the mould opening points side-wards or down-wards; rotating the open-ended mould together with the casting container around the horizontal rotational axis for approximately 90° to 180° from a position whereby the mould opening points side-wards or down-wards to a position whereby the mould opening points upwards such that the molten metal is conveyed through the mould opening into the open-ended mould until reaching a desired thickness, whereby the molten metal in the open-ended mould is cooled directionally through its thickness where the solidification front remains substantially monoaxial.

The invention relates to an apparatus (1; 1a; 1b; 1c; 1d; 1e) for producing a casting (36) formed from an amorphous or partially amorphous metal, which comprises a casting mold (3; 3a; 3b; 3c; 3d; 3e) having at least one filling opening (16; 16a; 16b, 41; 16c; 16d; 16e) for introducing a casting material (15; 15a; 15b; 15c; 15d; 15e) forming the casting (36) and a device for melting the casting material (15; 15a; 15b; 15c; 15d; 15e). The melting device expediently has at least one region (13; 13; 13b; 40, 13c; 13d; 13e) which is provided for melting the casting material (15; 15a; 15b; 15c; 15d; 15e). Advantageously, an apparatus is created that allows a particularly targeted application of melting energy into the casting material. In an embodiment, the melting device comprises a means for forming at least one electric arc (30; 30a, 39) in the at least one melting region (13; 13; 13b; 40, 13c; 13d; 13e), which in particular comprises at least two electrodes (32; 32a, 38; 32b; 32c) arranged at a distance from one another, between which the at least one electric arc (30; 30a, 39) can be formed.

A device and method for producing metal slugs, in which: a movable support has a plurality of cavities separated by partition walls, such that the cavities travel over a path, a feeding means is positioned above a location on said path and is capable of forming a stream of molten metal, flowing under the effect of gravity, such that, during the continuous movement of the movable support, the continuous stream of molten metal from the feeding means is divided or fragmented into slugs formed successively in said cavities, under the effect of said partition walls.

A device and method for producing metal slugs, in which: a movable support has a plurality of cavities separated by partition walls, such that the cavities travel over a path, a feeding means is positioned above a location on said path and is capable of forming a stream of molten metal, flowing under the effect of gravity, such that, during the continuous movement of the movable support, the continuous stream of molten metal from the feeding means is divided or fragmented into slugs formed successively in said cavities, under the effect of said partition walls.

A method of manufacturing a wing element that is provided inside a gas turbine and through which a fluid passes and a method of manufacturing a blade are provided. The method of manufacturing the wing element includes preforming the wing element; disposing the wing element inside a mold; sequentially melting the wing element inside the mold along one direction using a heating device; and solidifying the melted wing element using a cooling device.

A casting mold (260) comprises a shell (262) extending from a lower end (264) to an upper end (266) and having: an interior space (280) for casting metal; and an opening (268) for receiving metal to be cast. A plurality of thermocouples (900) are vertically-spaced from each other on the shell.

A method of manufacturing a cooking utensil includes: forming a cooking utensil made of a cast iron by casting; and forming a nitride layer by performing a nitriding on a cooking surface of the cooking utensil made of the cast iron.