B22D41/50

NOZZLE, CASTING APPARATUS, AND CAST PRODUCT MANUFACTURING METHOD
20200009649 · 2020-01-09 · ·

A nozzle put into a molten metal in vertical upwards continuous casting for casting a cast product by pulling up the molten metal, the nozzle includes a nozzle body having an intake hole through which the molten metal is taken in and which is formed in a lateral surface of the nozzle body and a flange portion formed on lower side of the intake hole and projecting beyond the nozzle body.

Casting funnel

An example molten material funnel includes a first outlet lip and a second outlet lip. The first and second outlet lips are configured to both contact molten material communicated through the molten material funnel.

Casting funnel

An example molten material funnel includes a first outlet lip and a second outlet lip. The first and second outlet lips are configured to both contact molten material communicated through the molten material funnel.

NON-CONTACTING MOLTEN METAL FLOW CONTROL

Systems and methods are disclosed for using magnetic fields (e.g., changing magnetic fields) to control metal flow conditions during casting (e.g., casting of an ingot, billet, or slab). The magnetic fields can be introduced using rotating permanent magnets or electromagnets. The magnetic fields can be used to induce movement of the molten metal in a desired direction, such as in a rotating pattern around the surface of the molten sump. The magnetic fields can be used to induce metal flow conditions in the molten sump to increase homogeneity in the molten sump and resultant ingot.

Certain-shaped joint material for hot installation

It is intended to suppress flaming and smoking due to combustion of combustible substances in a certain-shaped joint material, while maintaining hot sealability of the certain-shaped joint material. A certain-shaped joint material for hot installation is obtained by: adding organic additives to a blend in a combined amount of 26 mass % to 50 mass %, with respect to and in addition to 100 mass % of the blend, wherein the blend comprises 50 mass % to 90 mass % of gibbsite type aluminum hydroxide raw material, 1 mass % to 9 mass % of clay, and 9 mass % to 23 mass % of graphite, with the remainder mainly composed of an additional refractory raw material; and subjecting the resulting mixture to kneading, forming and drying.

Immersion nozzle for continuous casting

The cross-sectional shape of a flow passage 31 is circular in a first portion 3; the shape of a flow passage 51 is a flat shape in a second portion 5; in a connecting portion 4, the shape of a flow passage 41 is a shape continuously connecting the flow passage 31 of the first portion 3 and the flow passage 51 of the second portion 5; an opening 52 is provided on the distal end side of the second portion 5 and extends along a plane direction of the flat shape; and assuming that a maximum value of a cross-sectional area of the flow passage 31 in the first portion 3 is given by S.sub.1, that a maximum value of a cross-sectional area of the flow passage 51 in the second portion 5 is given by S.sub.2, and that a minimum value of a cross-sectional area of the flow passage 31 within a range of 20% of a length L.sub.1 of the first portion 3 from a boundary portion 42 between the first portion 3 and the connecting portion 4 toward the upstream side is given by S.sub.3, S.sub.2 is greater than S.sub.1, the ratio S.sub.1/S.sub.3 between S.sub.1 and S.sub.3 is 1.10 or more and 2.00 or less, and the ratio S.sub.2/S.sub.3 between S.sub.2 and S.sub.3 is 1.20 or more and 2.50 or less.

Immersion nozzle for continuous casting

The cross-sectional shape of a flow passage 31 is circular in a first portion 3; the shape of a flow passage 51 is a flat shape in a second portion 5; in a connecting portion 4, the shape of a flow passage 41 is a shape continuously connecting the flow passage 31 of the first portion 3 and the flow passage 51 of the second portion 5; an opening 52 is provided on the distal end side of the second portion 5 and extends along a plane direction of the flat shape; and assuming that a maximum value of a cross-sectional area of the flow passage 31 in the first portion 3 is given by S.sub.1, that a maximum value of a cross-sectional area of the flow passage 51 in the second portion 5 is given by S.sub.2, and that a minimum value of a cross-sectional area of the flow passage 31 within a range of 20% of a length L.sub.1 of the first portion 3 from a boundary portion 42 between the first portion 3 and the connecting portion 4 toward the upstream side is given by S.sub.3, S.sub.2 is greater than S.sub.1, the ratio S.sub.1/S.sub.3 between S.sub.1 and S.sub.3 is 1.10 or more and 2.00 or less, and the ratio S.sub.2/S.sub.3 between S.sub.2 and S.sub.3 is 1.20 or more and 2.50 or less.

Casting nozzle comprising flow deflectors

A casting nozzle comprises an elongated body defined by an outer wall and comprising a bore defined by a bore wall and extending along a longitudinal axis, X1, from a bore inlet to a downstream bore end, said bore comprising two opposite side ports, each extending transversally to said longitudinal axis, X1, from an opening at the bore wall defining a port inlet adjacent to the downstream bore end, to an opening at the outer wall defining a port outlet which fluidly connects the bore with an outer atmosphere. Upstream from, and directly above each port inlet, one or two flow deflectors protrude out of the bore wall and extend from an upstream deflector end remote from the port inlet to a downstream deflector end close to the port inlet.

Casting nozzle comprising flow deflectors

A casting nozzle comprises an elongated body defined by an outer wall and comprising a bore defined by a bore wall and extending along a longitudinal axis, X1, from a bore inlet to a downstream bore end, said bore comprising two opposite side ports, each extending transversally to said longitudinal axis, X1, from an opening at the bore wall defining a port inlet adjacent to the downstream bore end, to an opening at the outer wall defining a port outlet which fluidly connects the bore with an outer atmosphere. Upstream from, and directly above each port inlet, one or two flow deflectors protrude out of the bore wall and extend from an upstream deflector end remote from the port inlet to a downstream deflector end close to the port inlet.

CONTINUOUS CASTING METHOD
20190366423 · 2019-12-05 ·

A continuous casting method includes discharging a molten steel from discharge ports of a submerged nozzle under conditions (A) and (B); and performing electro-magnetic stirrer (EMS) to cause flows in directions inverse to each other in the long edge direction on both long edge sides in the molten steel in a region having a depth providing a thickness of a solidification shell of from 5 to 10 mm at least at a center position in the long edge direction. (A) a discharge extended line from the discharge port of the submerged nozzle intersects a molten steel surface m the mold at a point P, and the position of the point P satisfies 0.15M/W0.45; and (B) condition satisfying 0L0.17 Vi350, wherein the unit for L is mm, and Vi represents a discharge velocity (mm/s) of the molten steel at the outlet opening.