A method of forming a near-net shape structure comprises forming a structure comprising non-stoichiometric metal oxide comprising at least one metal and less than a stoichiometric amount of oxygen, and electrochemically reducing the non-stoichiometric metal oxide in an electrochemical cell to form a structure having a near-net shape and comprising the at least one metal having less than about 1,500 ppm oxygen. Related methods of forming a non-stoichiometric metal oxide by sintering, annealing, or additive manufacturing, and forming a near-net shape structure from the non-stoichiometric metal oxide, as well as related electrochemical cells are also disclosed.

A method of forming a near-net shape structure comprises forming a structure comprising non-stoichiometric metal oxide comprising at least one metal and less than a stoichiometric amount of oxygen, and electrochemically reducing the non-stoichiometric metal oxide in an electrochemical cell to form a structure having a near-net shape and comprising the at least one metal having less than about 1,500 ppm oxygen. Related methods of forming a non-stoichiometric metal oxide by sintering, annealing, or additive manufacturing, and forming a near-net shape structure from the non-stoichiometric metal oxide, as well as related electrochemical cells are also disclosed.

Methods and build materials are provided for producing articles with additive manufacturing processes. The methods comprise providing a build material comprising a powder mixture of about 95.0 wt. % to about 99.95 wt. % metallic powder and about 0.05 wt. % to about 5.0 wt. % graphene powder and performing an additive manufacturing process to produce the article from the build material. The graphene powder comprises nanoplatelets having between 1 and 30 layers of graphene.

Novel date palm charcoal iron oxide nanocomposites (DPC-Fe.sub.3O.sub.4) are presented, as well as processes for making the same. These synthesized magnetic DPC-Fe.sub.3O.sub.4 nanocomposites have wide potential significant applications such as in energy storage devices, electronic devices, sensors, in drug delivery and medicine, catalytic application and also in water purification as an effective strong adsorbent.

The present invention discloses an additive manufacturing method of lead-free environmentally-friendly high-strength brass alloys, which mainly comprises five steps of gas atomization milling, model building, forming chamber preparation, pre-spreading powder and selective laser forming. Wherein the lead-free environmentally-friendly high-strength brass alloy comprises the following elements: Zn 5.5-40 wt. %, Si 0.5-4 wt. %, trace elements Al and Ti totally 0-0.5 wt. %, and Cu for the balance. Its microstructure includes micron-sized cell crystals and dendrites. By the above method, it is possible to obtain a nearly fully compact high-strength brass alloy and nearly net-formed complex parts thereof. The formed high-strength brass alloy has beautiful color and excellent physical properties such as excellent electrical conductivity, thermal conductivity, corrosion resistance and machinability. It can be widely used in sanitary ware, hardware decoration, radiators, electronic communication, low temperature piping, pressure equipment and other machinery manufacturing fields.

Provided is a composite heating film. The composite heating film includes conductive sheets stacked in a layered structure. Metal/metal oxide composite particles intercalated between neighboring conductive sheets among the conductive sheets are positioned. The composite heating film can generate heat with high efficiency even at a low operating voltage and can be used as a portable heating unit due to having a light weight.

Provided is a method for processing and manufacturing a metal structural material by knitting metal wires into metal screen mesh strips, tightly coiling the metal screen mesh strips to form a coiled blank body which is coated layer-by-layer and in which an outer-layer material tightly covers an inner-layer material; sintering the coiled blank body; reducing gaps within the coiled blank body material by plastic processing, to reach a porosity that fulfills requirements, and manufacturing mechanical structural parts.

The present invention relates to a radiation-curable slurry for additive manufacturing of three-dimensional metal objects, said slurry comprising: a) 2-45 wt % of a polymerizable resin; b) 0.001-10 wt % of one or more polymerization photoinitiators; c) 55-98 wt % of metal precursor particles; with the proviso that the metal precursor is not AI.sub.2O.sup.3 or ZrO.sub.2. The invention further relates to an additive manufacturing method for producing a three-dimensional metal object, said method comprising building a green body of metal precursor particles using the slurry according to the invention, removing organic binder from the green body to obtain a metal precursor brown body, converting the metal precursor brown body to a metal brown body and sintering the metal brown body to obtain a three-dimensional metal object. In a third aspect, the invention relates to a three-dimensional metal object obtainable by the method of the invention.

The present invention relates to a radiation-curable slurry for additive manufacturing of three-dimensional metal objects, said slurry comprising: a) 2-45 wt % of a polymerizable resin; b) 0.001-10 wt % of one or more polymerization photoinitiators; c) 55-98 wt % of metal precursor particles; with the proviso that the metal precursor is not AI.sub.2O.sup.3 or ZrO.sub.2. The invention further relates to an additive manufacturing method for producing a three-dimensional metal object, said method comprising building a green body of metal precursor particles using the slurry according to the invention, removing organic binder from the green body to obtain a metal precursor brown body, converting the metal precursor brown body to a metal brown body and sintering the metal brown body to obtain a three-dimensional metal object. In a third aspect, the invention relates to a three-dimensional metal object obtainable by the method of the invention.

In various embodiments, a precursor powder is pressed into an intermediate volume and chemically reduced, via sintering, to form a metallic shaped article.