A projector or system for assisting in a removal of 3D printed molds from a print chamber. The projector is operative to receive a file in a format compatible for a 3D printer. The projector further receives input corresponding to a location of the prototype contained in a powder box and input corresponding to a profile of powder contained across a surface of the associated powder box. Using the location, a portion of the prototype located immediately beneath a surface of powder in the powder box is determined. A distance of the portion to a selected region of the top surface is also determined. A cue is generated based on the distance. The projector generates an image of the extracted layer and projects the image onto the surface of the associated powder box. The image comprises at least one color coded region within a proximity of the portion, where a color of the color coded region is based on the cue.

A substrate for 3D printing using a cold spray technique. The substrate of the present invention has a porous surface with the size of pores smaller than a maximum pore-particle ration times the mean particle size of feedstock powders for cold spray processing. Due to no adhesion of a 3D-printed part to the porous regions of the substrate, the parts fabricated by cold spray can be easily removed from the porous substrate without cutting.

An additive manufacturing apparatus includes first and second spaced apart side walls defining a build chamber therebetween. The first and second spaced apart side walls are configured to rotate through an angle , about a z-axis along a pre-defined path. A build platform is defined within the first and second spaced apart side walls and is configured to rotate through an angle about the z-axis and vertically moveable along the z-axis. The apparatus further includes one or more build units mounted for movement along the pre-defined path. An additive manufacturing method is additionally disclosed.

An additive manufacturing apparatus includes a platform, a dispenser configured to deliver a plurality of successive layers of feed material on a platform, a light source configured to generate a light beam, an auxiliary polygon mirror scanner configured to receive the light beam from the light source and reflect the light beam, and a primary mirror scanner to receive the light beam reflected by the auxiliary polygon mirror scanner and direct the light beam to impinge on an exposed layer of feed material.

This invention provides a method for manufacturing parts with a built-in channel. Two kinds of materials with different melting points are used, the material with the lower melting point is a molding element with an arbitrary shape, the material with the higher melting point is powdered, and the material with the low melting point is wrapped and positioned in the powder with the high melting point. When the preparation is completed, the low-temperature material is melted down, and the channel with the random shape is formed after sintering. In the application that the metal parts need supply water, air, or oil, instead of the channel acquired by mechanical splicing or the channel molded by 3D printing technology, this method in the invention is with a wide application range, the lower cost, and the simple and controllable technology, and is suitable for mass production and with very broad market prospects.

A green body multi-sectional binder jet printed part includes a plurality of binder jet printed strategic sections. Each of the plurality of strategic sections comprises a powdered material adhered together with at least one binder and define a portion of an internal feature of the green body multi-sectional part. The plurality of binder jet printed strategic sections are adhered together by a modified binder disposed at interfaces between the plurality of binder jet printed strategic sections of the green body multi-sectional part.

A green body multi-sectional binder jet printed part includes a plurality of binder jet printed strategic sections. Each of the plurality of strategic sections comprises a powdered material adhered together with at least one binder and define a portion of an internal feature of the green body multi-sectional part. The plurality of binder jet printed strategic sections are adhered together by a modified binder disposed at interfaces between the plurality of binder jet printed strategic sections of the green body multi-sectional part.

An additive manufacturing build plate system includes a plate body defining a build surface and a rear surface opposite the build surface. A peripheral surface extends between the rear surface and the build surface. At least one gripping feature is defined in the peripheral surface, extending inwardly into the plate body between the build surface and the rear surface.

The present disclosure provides three-dimensional (3D) printing systems, apparatuses, software, and methods for the production of at least one requested 3D object. The 3D printer includes a material conveyance system, filtering system, and unpacking station. The material conveyance system may transport pre-transformed material against gravity. The 3D printing described herein comprises facilitating non-interrupted material dispensing through a component of the 3D printer, such as a layer dispenser.

The present disclosure provides three-dimensional (3D) printing systems, apparatuses, software, and methods for the production of at least one requested 3D object. The 3D printer includes a material conveyance system, filtering system, and unpacking station. The material conveyance system may transport pre-transformed material against gravity. The 3D printing described herein comprises facilitating non-interrupted material dispensing through a component of the 3D printer, such as a layer dispenser.