B22F3/10

Method for producing a cutting head
11565356 · 2023-01-31 · ·

A method for producing a replaceable cutting head is described. The replaceable cutting head is manufactured by extruding a blank. During extrusion of the blank, a number of helical coolant channels and a number of helical flutes are simultaneously formed. After extrusion, the flutes have a first angle of twist (D1), and the coolant channels have a second angle of twist (D2). After extrusion, the blank is sintered and then reworked to selectively adjust the first angle of twist (D1) and the pitch of the flutes. The method produces an endless blank that is capable of being parted off to a desired length without any sacrificial allowance, which provides significant material and cost savings as compared to conventional methods.

Method for producing a cutting head
11565356 · 2023-01-31 · ·

A method for producing a replaceable cutting head is described. The replaceable cutting head is manufactured by extruding a blank. During extrusion of the blank, a number of helical coolant channels and a number of helical flutes are simultaneously formed. After extrusion, the flutes have a first angle of twist (D1), and the coolant channels have a second angle of twist (D2). After extrusion, the blank is sintered and then reworked to selectively adjust the first angle of twist (D1) and the pitch of the flutes. The method produces an endless blank that is capable of being parted off to a desired length without any sacrificial allowance, which provides significant material and cost savings as compared to conventional methods.

Method for producing a cutting head
11565356 · 2023-01-31 · ·

A method for producing a replaceable cutting head is described. The replaceable cutting head is manufactured by extruding a blank. During extrusion of the blank, a number of helical coolant channels and a number of helical flutes are simultaneously formed. After extrusion, the flutes have a first angle of twist (D1), and the coolant channels have a second angle of twist (D2). After extrusion, the blank is sintered and then reworked to selectively adjust the first angle of twist (D1) and the pitch of the flutes. The method produces an endless blank that is capable of being parted off to a desired length without any sacrificial allowance, which provides significant material and cost savings as compared to conventional methods.

TITANIUM-CONTAINING ALLOYS AND ASSOCIATED METHODS OF MANUFACTURE

Titanium-containing alloys are generally described. The titanium-containing alloys are, according to certain embodiments, nanocrystalline. According to certain embodiments, the titanium-containing alloys have high relative densities. The titanium-containing alloys can be relatively stable, according to certain embodiments. Inventive methods for making titanium-containing alloys are also described herein. The inventive methods for making titanium-containing alloys can involve, according to certain embodiments, sintering nanocrystalline particulates comprising titanium and at least one other metal to form a titanium-containing nanocrystalline alloy.

TITANIUM-CONTAINING ALLOYS AND ASSOCIATED METHODS OF MANUFACTURE

Titanium-containing alloys are generally described. The titanium-containing alloys are, according to certain embodiments, nanocrystalline. According to certain embodiments, the titanium-containing alloys have high relative densities. The titanium-containing alloys can be relatively stable, according to certain embodiments. Inventive methods for making titanium-containing alloys are also described herein. The inventive methods for making titanium-containing alloys can involve, according to certain embodiments, sintering nanocrystalline particulates comprising titanium and at least one other metal to form a titanium-containing nanocrystalline alloy.

ADDITIVE MANUFACTURING METHOD

A method for a workpiece comprising a material composed of a base material and an additive is disclosed, the method including spreading a granular material in superimposed layers. The granular material contains the base material and an organic binder. An ink contains a solvent for dissolving the binder, and a suspension of the additive. Using the ink, patterns are printed onto individual layers. The ink dissolves the binder in the region of the patterns, and introduces the additive in the region of the patterns. The patterns in the layers together produce a three-dimensional shape of the workpiece. The solvent is expelled so that the granular material is connected by the binder and the additive is fixed. Granular material unwetted by the solvent is removed to reveal the green compact of the workpiece. The green compact is thermally treated to convert the base material and the additive into the material.

ADDITIVE MANUFACTURING METHOD

A method for a workpiece comprising a material composed of a base material and an additive is disclosed, the method including spreading a granular material in superimposed layers. The granular material contains the base material and an organic binder. An ink contains a solvent for dissolving the binder, and a suspension of the additive. Using the ink, patterns are printed onto individual layers. The ink dissolves the binder in the region of the patterns, and introduces the additive in the region of the patterns. The patterns in the layers together produce a three-dimensional shape of the workpiece. The solvent is expelled so that the granular material is connected by the binder and the additive is fixed. Granular material unwetted by the solvent is removed to reveal the green compact of the workpiece. The green compact is thermally treated to convert the base material and the additive into the material.

R-T-B-BASED SINTERED MAGNET AND PREPARATION METHOD THEREFOR
20230021772 · 2023-01-26 ·

An R-T-B-based sintered magnet and a preparation method therefor. The R-T-B-based sintered magnet comprises: R, B, Ti, Ga, Al, Cu, and T. The contents thereof are as follows: R is 29.0-33%; the content of B is 0.86-0.93%; the content of Ti is 0.05-0.25%; the content of Ga is 0.3-0.5%, but not 0.5%; the content of Al is 0.6-1%, but not 0.6%; the content of Cu is 0.36-0.55%. The percentage is the mass percentage. Under the condition that no heavy rare earth is added or a small amount of heavy rare earth is added, by using a low B technology, not only the remanence performance of the R-T-B-based sintered magnet is improved, but also the coercivity and the squareness of the magnet are ensured.

NEODYMIUM-IRON-BORON PERMANENT MAGNET MATERIAL, PREPARATION METHOD, AND APPLICATION
20230021711 · 2023-01-26 ·

A neodymium-iron-boron permanent magnet material, a preparation method, and an application. The neodymium permanent magnet material includes R, Al, Cu, and Co; R comprises RL and RH; RL comprises one or many light rare earth elements among Nd, La, Ce, Pr, Pm, Sm, and Eu; RH comprises one or many heavy rare earth elements among Tb, Gd, Dy, Ho, Er, Tm, Yb, Lu, and Sc; the neodymium-iron-boron permanent magnet material satisfies the following relations: (1) B/R: 0.033-0.037; (2) AI/RH: 0.12-2.7. The neodymium-iron-boron permanent magnet material has uniquely advantageous magnetic and mechanical properties, with Br≥13.12 kGs, Hcj≥17.83 kOe, and bending strength≥409 MPa.

NEODYMIUM-IRON-BORON PERMANENT MAGNET MATERIAL, PREPARATION METHOD, AND APPLICATION
20230021711 · 2023-01-26 ·

A neodymium-iron-boron permanent magnet material, a preparation method, and an application. The neodymium permanent magnet material includes R, Al, Cu, and Co; R comprises RL and RH; RL comprises one or many light rare earth elements among Nd, La, Ce, Pr, Pm, Sm, and Eu; RH comprises one or many heavy rare earth elements among Tb, Gd, Dy, Ho, Er, Tm, Yb, Lu, and Sc; the neodymium-iron-boron permanent magnet material satisfies the following relations: (1) B/R: 0.033-0.037; (2) AI/RH: 0.12-2.7. The neodymium-iron-boron permanent magnet material has uniquely advantageous magnetic and mechanical properties, with Br≥13.12 kGs, Hcj≥17.83 kOe, and bending strength≥409 MPa.