Embodiments include a method of forming an initiator. The method includes placing an energetic powder in a container. A solvent is added to the container and the solvent and energetic powder are mixed to form a slurry mixture. The slurry mixture is filtered. The filtered slurry mixture is placed in a transfer tube. The slurry mixture is applied to a bridge wire. The slurry mixture applied to the bridge wire is then dried.

A method for machining by laser ablation or by micro-milling a raised and/or hollow structure on an impression of an injection mould. A method for manufacturing a ceramic or cermet item by injection using the injection mould to produce an item, and in particular a watch bezel, decorated directly during the injection.

A method for manufacturing an aeronautical part utilizes injection molding. After injecting the prepared mixtures to obtain two green blanks, an assembly area of at least one of these two blanks is heated. The blanks are assembled and then debinding is carried out. A sintering treatment is then carried out.

A thixomolding material includes: a metal body that contains Mg as a main component; and a coating portion that is adhered to a surface of the metal body via a binder and contains SiO.sub.2 particles containing SiO.sub.2 as a main component. An average particle diameter of the SiO.sub.2 particles is less than 20.0 μm, and a mass fraction of the SiO.sub.2 particles in a total mass of the metal body and the SiO.sub.2 particles is 1.0 mass % or more and 40.0 mass % or less. The binder may contain waxes. A content of the binder may be 0.001 mass % or more and 0.200 mass % or less.

A thixomolding material includes: a metal body that contains Mg as a main component; and a coating portion that is adhered to a surface of the metal body via a binder and contains C particles containing C as a main component. A mass fraction of the C particles in a total mass of the metal body and the C particles is 5.0 mass % or more and 40.0 mass % or less. The binder may contain waxes. The C particles may be graphite particles.

A method for fabricating a vane for a variable geometry turbocharger (VGT) includes the steps of providing or obtaining a substrate metal in powdered form, mixing a binder with the powdered substrate metal to form a mixture, performing an injection molding process using the mixture to form a green substrate in the shape of the vane, debinding the green substrate to form a brown substrate in the shape of the vane having a porous structure, applying a surface treatment slurry to at least a portion of the brown substrate, and sintering the surface treated brown substrate to form the vane.

A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D.sub.50 of 1.3 .Math.m or more and 5.0 .Math.m or less (i.e., from 1.3 .Math.m to 5.0 .Math.m), and second particles having a median diameter D.sub.50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.

A magnetic material and an inductor capable of attaining both higher magnetic permeability and improved DC superposition characteristics. A composite magnetic material contains metal magnetic particles, in which the metal magnetic particles include first particles having a median diameter D.sub.50 of 1.3 .Math.m or more and 5.0 .Math.m or less (i.e., from 1.3 .Math.m to 5.0 .Math.m), and second particles having a median diameter D.sub.50 larger than the first particles. The first and second particles each include a core portion made of a metal magnetic material, and an insulating film provided on a surface of the core portion. The insulating film of the second particles has an average thickness of 40 nm or more and 100 nm or less (i.e., from 40 nm to 100 nm). The insulating film of the first particles has an average thickness smaller than that of the insulating film of the second particles.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

A piece of flexible porous metal foil is a sheet made of porous metal material using solid solution alloy, face-centered cubic metal simple substance or body-centered cubic metal simple substance as matrix phase. The thickness of the sheet is 5 to 200 micrometers, the average aperture thereof is 0.05 to 100 micrometers, the porosity thereof is 15-70%, and the sheet is made by sintering a homogeneous film. The preparation method for the flexible porous metal foil comprises: (1) preparing thick turbid liquid with raw material powder forming the metal porous material by using dispersing agent and binding agent; (2) injecting the turbid liquid into a mold cavity of a film manufacturing fixture, and drying the turbid liquid to form a piece of homogeneous film; (3) putting the film into a sintering manufacturing fixture matching with the film in shape, then sintering the film, and taking the film out after sintering and obtaining the flexible porous metal foil. The flexible porous metal foil made by the above method can be used in many fields, and have ideal performance in flexible and chemical stability.