B22F3/22

SHRINKABLE SUPPORT STRUCTURES

A variety of additive manufacturing techniques can be adapted to fabricate a substantially net shape object from a computerized model using materials that can be debound and sintered into a fully dense metallic part or the like. However, during sintering, the net shape will shrink as binder escapes and the base material fuses into a dense final part. If the foundation beneath the object does not shrink in a corresponding fashion, the resulting stresses throughout the object can lead to fracturing, warping or other physical damage to the object resulting in a failed fabrication. To address this issue, a variety of techniques are disclosed for substrates and build plates that contract in a manner complementary to the object during debinding and sintering.

Heat sink-equipped power module substrate and manufacturing method for heat sink-equipped power module substrate

The invention provides a power module substrate with a heat sink, which includes a power module substrate provided with an insulating substrate, a circuit layer provided on one surface of the insulating substrate and a metal layer provided on the other surface of the insulating substrate. The heat sink is bonded to the power module substrate via a bonding layer (30) to a surface on an opposite side to the insulating substrate of the metal layer. Bonding layer is a sintered body of silver particles, a porous body having a relative density in a range of 60% or more and 90% or less, and having a thickness in a range of 10 μm or more and 500 μm or less.

Heat sink-equipped power module substrate and manufacturing method for heat sink-equipped power module substrate

The invention provides a power module substrate with a heat sink, which includes a power module substrate provided with an insulating substrate, a circuit layer provided on one surface of the insulating substrate and a metal layer provided on the other surface of the insulating substrate. The heat sink is bonded to the power module substrate via a bonding layer (30) to a surface on an opposite side to the insulating substrate of the metal layer. Bonding layer is a sintered body of silver particles, a porous body having a relative density in a range of 60% or more and 90% or less, and having a thickness in a range of 10 μm or more and 500 μm or less.

SINTERABLE BONDING MATERIAL AND SEMICONDUCTOR DEVICE USING THE SAME
20170294404 · 2017-10-12 ·

An objective of the present invention is to provide a sinterable bonding material capable of providing a bonded article having a long-term reliability. The present invention relates to a sinterable bonding material comprising a silver filler and resin particles, wherein the silver filler comprises a flake-shaped filler having an arithmetic average roughness (Ra) of 10 nm or less; and the resin particles have an elastic modulus (E) of 10 GPa or less, and a heat decomposition temperature of 200° C. or more. The sintered product of the sinterable bonding material of the present invention is excellent in bonding strength and heat-release characteristics, and has an improved stress relaxation ability.

Casting Cores And Producing Slips

The present disclosure relates to casting cores. The teachings thereof may be embodied in methods for producing a slip and components produced using such methods. For example, a method for producing a slip may include: mixing at least one inorganic constituent with at least one binder, wherein the binder comprises at least one epoxy resin and at least one silicone copolymer.

TITANIUM-BASED COMPOSITIONS, METHODS OF MANUFACTURE AND USES THEREOF
20170283909 · 2017-10-05 ·

Titanium-based compositions as well as titanium composites such as carbide-reinforced titanium composites are disclosed herein. More specifically, composite materials comprising a titanium metal matrix and titanium carbide dispersed in the matrix are disclosed. The composite materials comprise about 0.5 wt. % to about 3.0 wt. % of carbon, based on the total weight of titanium and carbon in the composite materials. Compositions comprising a titanium-based powder and at least one of a carbon-based material and a binder are also disclosed. The compositions comprise about 0.5 wt. % to about 3.0 wt. % of carbon-based material, based on the total weight of the titanium-based powder and the carbon-based material.

Transparent electrically conductive substrate and manufacturing method thereof

Method of manufacturing a transparent electrically conductive substrate having an application process whereby a wet layer is formed by applying onto a substrate film a coating liquid comprising metallic nanowires dispersed in a solvent, and a drying process whereby the solvent contained in the abovementioned wet layer is removed by drying, characterised in that the abovementioned drying process includes a process whereby the orientation of the abovementioned metallic nanowires is altered by introducing a forced draft facing towards the substrate from a direction that is different from the longitudinal direction of the substrate film.

EXTRUDED METAL FLOW 3D PRINTER
20170274454 · 2017-09-28 ·

an extruded metal flow 3D printer comprising a rack including a workbench capable of moving along n X-axis and Y-axis direction, and a head capable of moving along an Z-axis direction; a printing device including a printing head, a highfrequency coil and a high frequency electric induction heating device; the printing heal including a tungsten steel nozzle, a ceramic tube bank, a high temperature resistant ceramic protective sleeve, and a stainless steel end cover; the tungsten steel nozzle having an extrusion hole; a feeding device; the head comprising at least one laser mounted on a lower end face thereof and configured to locally preheat and melt a metal layer printed from the metal wire or enhance a binding force between metal layers, so that the print effect and model molding effect of the present invention can be improved, enhancing the marketability.

EXTRUDED METAL FLOW 3D PRINTER
20170274454 · 2017-09-28 ·

an extruded metal flow 3D printer comprising a rack including a workbench capable of moving along n X-axis and Y-axis direction, and a head capable of moving along an Z-axis direction; a printing device including a printing head, a highfrequency coil and a high frequency electric induction heating device; the printing heal including a tungsten steel nozzle, a ceramic tube bank, a high temperature resistant ceramic protective sleeve, and a stainless steel end cover; the tungsten steel nozzle having an extrusion hole; a feeding device; the head comprising at least one laser mounted on a lower end face thereof and configured to locally preheat and melt a metal layer printed from the metal wire or enhance a binding force between metal layers, so that the print effect and model molding effect of the present invention can be improved, enhancing the marketability.

PASTES FOR PRINTING THREE-DIMENSIONAL OBJECTS IN ADDITIVE MANUFACTURING PROCESSES
20170246686 · 2017-08-31 ·

A composition for the additive manufacture of three-dimensional objects is provided. The composition includes a sinterable frit, a protein binder, and an aqueous-based solvent.