Patent classifications
B22F5/04
ADDITIVELY MANUFACTURED RADIAL TURBINE ROTOR WITH COOLING MANIFOLDS
A turbine rotor includes a base and a plurality of blades. A central nose is radially inward of the blades and defines an axis of rotation. A plurality of cooling manifolds is disposed within the turbine rotor and includes impingement cooling jets extending through a rear surface of the turbine rotor. An internal cooling manifold extends radially inward of the impingement cooling jets and extends between the base and the rear surface of the turbine rotor. A central nose cooling manifold extends into the central nose and is fluidically connected to the internal cooling manifold. A base cooling manifold is fluidically connected to the central nose manifold and extends radially outward from the central nose cooling manifold. A blade cooling manifold is fluidically connected to the base cooling manifold and extends within the blade. Trailing edge jets extend from the blade cooling manifold and through the trailing edge of blades.
ADDITIVELY MANUFACTURED RADIAL TURBINE ROTOR WITH COOLING MANIFOLDS
A turbine rotor includes a base and a plurality of blades. A central nose is radially inward of the blades and defines an axis of rotation. A plurality of cooling manifolds is disposed within the turbine rotor and includes impingement cooling jets extending through a rear surface of the turbine rotor. An internal cooling manifold extends radially inward of the impingement cooling jets and extends between the base and the rear surface of the turbine rotor. A central nose cooling manifold extends into the central nose and is fluidically connected to the internal cooling manifold. A base cooling manifold is fluidically connected to the central nose manifold and extends radially outward from the central nose cooling manifold. A blade cooling manifold is fluidically connected to the base cooling manifold and extends within the blade. Trailing edge jets extend from the blade cooling manifold and through the trailing edge of blades.
ARTICLES HAVING THERMALLY CONTROLLED MICROSTRUCTURE AND METHODS OF MANUFACTURE THEREOF
In an embodiment, an article comprises a plurality of structural units, wherein each structural unit comprises a first portion; a second portion; wherein the second portion contacts the first portion; and a third portion; wherein the third portion is in communication with the first portion and the second portion and is more compressible than the first portion and the second portion; wherein the first portion comprises a first shape memory alloy having a first preset state and wherein the second portion comprises a second shape memory alloy that has a second preset state; wherein the second preset state is different from the first preset state.
AUXETIC THREE-DIMENSIONAL STRUCTURE UTILIZED IN ADDITIVE MANUFACTURING APPLICATIONS
An auxetic (NPR) structure includes a plurality of vertical intersecting dimpled sheets, each dimpled sheet exhibiting a negative Poisson's ratio, each dimpled sheet intersects two adjacent dimpled sheets creating a rectangular tubular structure, and having a portion of each dimpled sheet projecting outward from its intersection with an adjacent dimpled sheet, the amplitude of each dimple on the plurality of dimpled sheets is such that no overhanging surface of the dimpled sheet exceeds an angle threshold for printability without support structures.
AUXETIC THREE-DIMENSIONAL STRUCTURE UTILIZED IN ADDITIVE MANUFACTURING APPLICATIONS
An auxetic (NPR) structure includes a plurality of vertical intersecting dimpled sheets, each dimpled sheet exhibiting a negative Poisson's ratio, each dimpled sheet intersects two adjacent dimpled sheets creating a rectangular tubular structure, and having a portion of each dimpled sheet projecting outward from its intersection with an adjacent dimpled sheet, the amplitude of each dimple on the plurality of dimpled sheets is such that no overhanging surface of the dimpled sheet exceeds an angle threshold for printability without support structures.
AUXETIC THREE-DIMENSIONAL STRUCTURE UTILIZED IN ADDITIVE MANUFACTURING APPLICATIONS
An auxetic (NPR) structure includes a plurality of vertical intersecting dimpled sheets, each dimpled sheet exhibiting a negative Poisson's ratio, each dimpled sheet intersects two adjacent dimpled sheets creating a rectangular tubular structure, and having a portion of each dimpled sheet projecting outward from its intersection with an adjacent dimpled sheet, the amplitude of each dimple on the plurality of dimpled sheets is such that no overhanging surface of the dimpled sheet exceeds an angle threshold for printability without support structures.
METHODS FOR REPAIRING FILM HOLES IN A SURFACE
Methods for repairing an airfoil having a damaged region are provided. The method can include removing the damaged portion from the airfoil to form an intermediate component. The damaged portion generally includes an original film hole having an original cross-sectional geometry. Using additive manufacturing, a replacement portion is then applied on the intermediate component to form a repaired component with the replacement portion including a rebuilt film hole having a rebuilt cross-sectional geometry that is different than the original cross-sectional geometry.
Hybrid diffusion-brazing process and hybrid diffusion-brazed article
A hybrid diffusion-brazing process and hybrid diffusion-brazed article are disclosed. The hybrid diffusion-brazing process includes providing a component having a temperature-tolerant region and a temperature-sensitive region, brazing a braze material to the temperature-tolerant region during a localized brazing cycle, then heating the component in a furnace during a diffusion cycle. The brazing and the heating diffusion-braze the braze material to the component, and the localized brazing cycle is performed independent of the diffusion cycle in the hybrid diffusion-brazing process. The hybrid diffusion-brazed article includes a component, and a braze material diffusion-brazed to the component with a filler material. The filler material has a melting temperature that is above a tolerance temperature of the component.
Article and method of forming an article
Provided are an article and a method of forming an article. The method includes providing a metallic powder, heating the metallic powder to a temperature sufficient to joint at least a portion of the metallic powder to form an initial layer, sequentially forming additional layers in a build direction by providing a distributed layer of the metallic powder over the initial layer and heating the distributed layer of the metallic powder, repeating the steps of sequentially forming the additional layers in the build direction to form a portion of the article having a hollow space formed in the build direction, and forming an overhang feature extending into the hollow space. The article includes an article formed by the method described herein.
Article and method of forming an article
Provided are an article and a method of forming an article. The method includes providing a metallic powder, heating the metallic powder to a temperature sufficient to joint at least a portion of the metallic powder to form an initial layer, sequentially forming additional layers in a build direction by providing a distributed layer of the metallic powder over the initial layer and heating the distributed layer of the metallic powder, repeating the steps of sequentially forming the additional layers in the build direction to form a portion of the article having a hollow space formed in the build direction, and forming an overhang feature extending into the hollow space. The article includes an article formed by the method described herein.