Various embodiments of a reactant feed and return assembly, such as an anode splitter plate (ASP), are provided for facilitating reactant feed and exhaust flow in a solid oxide fuel cell (SOFC) stack system. Embodiments include a reactant feed and return assembly including at least a first portion formed of a chromium-based alloy, such as a chromium-iron alloy, having a similar coefficient of thermal expansion as other SOFC components and may therefore reduce internal stress in an SOFC stack. Methods for making an a reactant feed and return assembly comprising a chromium-based alloy are also provided.

The invention relates to a method for producing a composite component (12). At least one shaft (2) and at least one sintered part (1), preferably in the form of a rotor or a cam, are assembled into the composite component. In order to assemble the composite component, at least the following steps are carried out: —introducing the shaft (2) into a continuous bore (3) of the sintered part (1) and —calibrating the sintered part (1) at least by means of a calibrating die (4), furthermore preferably with the simultaneous application of an axial force onto the sintered part (1) by means of at least one upper punch (5) and at least one lower punch (7), wherein the shaft (2) can be found in the bore (3) of the sintered part (1) at least temporarily during the calibration process. The invention further relates to a composite component (12).

The invention relates to a method for producing a composite component (12). At least one shaft (2) and at least one sintered part (1), preferably in the form of a rotor or a cam, are assembled into the composite component. In order to assemble the composite component, at least the following steps are carried out: —introducing the shaft (2) into a continuous bore (3) of the sintered part (1) and —calibrating the sintered part (1) at least by means of a calibrating die (4), furthermore preferably with the simultaneous application of an axial force onto the sintered part (1) by means of at least one upper punch (5) and at least one lower punch (7), wherein the shaft (2) can be found in the bore (3) of the sintered part (1) at least temporarily during the calibration process. The invention further relates to a composite component (12).

A sintered pulley may include a body of a metal alloy and configured with a substantially annular shape. The body may include a first face of contact with a crankshaft, a second face of contact with a securing element, and a concentric hole for associating the pulley with the crankshaft. The second face of contact may have a region of a point of contact with the securing element disposed proximate to the hole. The region of the point of contact may have a density of between 7.3 and 7.5 g/cm.sup.3.

A sintered pulley may include a body of a metal alloy and configured with a substantially annular shape. The body may include a first face of contact with a crankshaft, a second face of contact with a securing element, and a concentric hole for associating the pulley with the crankshaft. The second face of contact may have a region of a point of contact with the securing element disposed proximate to the hole. The region of the point of contact may have a density of between 7.3 and 7.5 g/cm.sup.3.

A method for densifying a surface of a powder metal part, includes blending a plurality of powdered metals to form a powder metal blend, actuating an upper punch and a lower punch to apply pressure to the powder metal blend to compact the powder metal blend, sintering the compacted powder metal blend in an oven, forming the compacted powdered metal blend into the powder metal part, heating a portion of the surface of the powder metal part, and densifying the portion of the surface of the powder metal part for a predetermined period of time after the portion of the powder metal part is heated to a predetermined temperature.

A method for densifying a surface of a powder metal part, includes blending a plurality of powdered metals to form a powder metal blend, actuating an upper punch and a lower punch to apply pressure to the powder metal blend to compact the powder metal blend, sintering the compacted powder metal blend in an oven, forming the compacted powdered metal blend into the powder metal part, heating a portion of the surface of the powder metal part, and densifying the portion of the surface of the powder metal part for a predetermined period of time after the portion of the powder metal part is heated to a predetermined temperature.

A toothed transmission element includes a partial region formed with a first material, teeth defining an edge region which is formed additively with a second material having a hardness which is greater than a hardness of the first material, and a third material located between the first material and the second material, wherein a hardness decreases stepwise along a section leading from the edge region to the partial region.

A toothed transmission element includes a partial region formed with a first material, teeth defining an edge region which is formed additively with a second material having a hardness which is greater than a hardness of the first material, and a third material located between the first material and the second material, wherein a hardness decreases stepwise along a section leading from the edge region to the partial region.

A method of making a worm gear is provided. The method comprises forming a gear hub from a powdered metal material. Thereafter an outer surface of the gear hub is sealed.