A metal porous body having a connection portion where end portions in a longitudinal direction X of at least two long sheet-shaped metal porous materials are connected in a manner overlapping with each other, each of the metal porous materials having a frame with a three-dimensional network structure, the metal porous body having a recess with a thickness thinner than a thickness of each of the metal porous materials, in the connection portion, the frames of the at least two metal porous materials being entangled with each other, in the recess.

A porous titanium sheet configured to function as an anode side gas diffusion layer of a proton exchange membrane (PEM) electrolyzer is formed by a powder technique, such as tape casting or powder metallurgy.

The disclosed method includes selecting a suspension ceramic or metal photocurable composition (CPC or MPC); preparing a sacrificial organic material (SOM) forming a photocurable layer destroyed by heating; for manufacturing pieces, on the working tray, forming successive layers of SOM cured by irradiation, the one or more CPC or MPC-based pieces being manufactured by machining a recess in a layer of cured SOM; depositing the CPC or MPC within the recesses; curing the CPC or MPC to obtain a hard horizontal surface level with the adjacent layer of cured SOM, when forming each recess, it is delimited by previously defined patterns, the depth(s) selected in order to ensure the continuity of the one or more pieces to be manufactured; and obtaining one or more green pieces inserted in the SOM, which are subjected to debinding by heating in order to destroy the SOM in which they are trapped.

A meshed shell and a sandblasting method are provided. The meshed shell includes a first end portion, a second end portion opposite to the first end portion, a first annular portion, a second annular portion connected to the first annular portion, a first mesh portion between the first end portion and the first annular portion and a second mesh portion between the second end portion and the second annular portion. The weights of the first end portion and the second end portion are the same. A maximum inner diameter of the mesh of the first and second mesh portions is smaller than a penetration size of the component. Both of the sum of the weights of the first and second end portions and the sum of the weights of the first and second annular portions are greater than the sum of the weights of the first and second mesh portions.

A bone implant includes a body having a porous structure and having a size and shape configured for fitting to a bone, preferably in a bone defect. The porous structure is comprised of regularly arranged elementary cells whose interior spaces form interconnected pores, the elementary cells are formed by basic elements arranged in layers, wherein the basic elements are shaped like tetrapods, the tetrapods in each layer being arranged in parallel orientation and being positioned in-layer rotated with respect to tetrapods of an adjacent layer. The layers with rotated and non-rotated tetrapods are alternatingly arranged. Thereby a porous structure can be achieved which features improved mechanical characteristics, leading to improved biocompatibility.

A method of printing a cellular solid by direct bubble writing comprises introducing an ink formulation comprising a polymerizable monomer and a gas into a nozzle, which includes a core flow channel radially surrounded by an outer flow channel. The ink formulation is directed into the outer flow channel and the gas is directed into the core flow channel. The ink formulation and the gas are ejected out of the nozzle as a stream of bubbles, where each bubble includes a core comprising the gas and a liquid shell overlying the core that comprises the ink formulation. After ejection, the polymerizable monomer is polymerized to form a solid polymeric shell from the liquid shell, and the bubbles are deposited on a substrate moving relative to the nozzle. Thus, a polymeric cellular solid having a predetermined geometry is printed.

The present invention relates to granular composite density enhancement, and related methods and compositions. The applications where these properties are valuable include but are not limited to: 1) additive manufacturing (“3D printing”) involving metallic, ceramic, cermet, polymer, plastic, or other dry or solvent-suspended powders or gels, 2) concrete materials, 3) solid propellant materials, 4) cermet materials, 5) granular armors, 6) glass-metal and glass-plastic mixtures, and 7) ceramics comprising (or manufactured using) granular composites.

The present application provides a method for manufacturing a metal foam. The present application can provide a method for manufacturing a metal foam, which is capable of forming a metal foam comprising uniformly formed pores and having excellent mechanical properties as well as the desired porosity, and a metal foam having the above characteristics. In addition, the present application can provide a method capable of forming a metal foam in which the above-mentioned physical properties are ensured, while being in the form of a thin film or sheet, within a fast process time, and such a metal foam.

Methods and systems for generative manufacturing of a three-dimensional component from a powder, wherein a layer structure model of the component to be manufactured is divided into a core region and a shell region adjacent to the core region, and wherein the shell region forms at least a portion of the surface of the three-dimensional component. Then, a layer-based irradiation process is performed in which a density of irradiated powder layers is lower in the shell region than in the core region.

A metal porous material according to an aspect of the present disclosure is a metal porous material in sheet form that includes a frame having a three-dimensional network configuration, wherein the frame includes an alloy including at least nickel (Ni) and chromium (Cr), the frame 11 is a solid solution with iron (Fe), the frame includes a chromium oxide (Cr.sub.2O.sub.3) layer as an outermost layer and includes a chromium carbide layer located under the chromium oxide layer, the chromium oxide layer has a thickness not less than 0.1 μm and not more than 3 μm, and the chromium carbide layer has a thickness not less than 0.1 μm and not more than 1 μm.