B22F7/06

METAL BODIES AND METHOD FOR PRODUCTION THEREOF
20220387986 · 2022-12-08 · ·

The present invention relates to methods for producing coated metal bodies by applying a metal powder composition to a metal body, such that a coated metal body is obtained, the coating of which contains one or more wax components; heating the coated metal body to the melting temperature of at least one of the wax components and subsequent cooling to room temperature, such that a coated metal body is obtained; and thermally treating the coated metal body in order to achieve alloy formation between metal portions of metal body and metal powder composition, wherein the metal body comprises nickel, cobalt, copper and/or iron and the metal powder composition comprises a metal component in powder form, which contains aluminium, silicon or magnesium in elemental or alloyed form. By melting and cooling the wax, the method makes metal bodies having a more uniform alloy coverage accessible. The invention furthermore relates to methods wherein the metal body is subsequently treated with a basic solution. The present invention additionally comprises the metal bodies obtainable by the method according to the invention, which find application as load-bearing and structural components, for example, and in catalyst converter technology.

Method for modular additive manufacturing of a component and a component

A method for the additive manufacturing of a component having the following steps: additively building up multiple sub-sections for the component using a powder bed-based method, arranging the sub-sections to form a composite and additively completing the component, wherein material is deposited, by a deposition welding method, along a peripheral direction around the composite of the sub-sections in such a way that the sub-sections are integrally bonded to each other.

Electrically conductive tip member and method for producing the same

An electrically conductive tip member includes: an inner periphery portion including a Cu matrix phase and a second phase that is dispersed in the Cu matrix phase and contains a Cu—Zr-based compound, the inner periphery portion having an alloy composition of Cu-xZr (where x is the atomic percentage of Zr and satisfies 0.5≤x≤16.7); and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion, made of a metal containing Cu, and has higher electrical conductivity than the inner periphery portion.

Electrically conductive tip member and method for producing the same

An electrically conductive tip member includes: an inner periphery portion including a Cu matrix phase and a second phase that is dispersed in the Cu matrix phase and contains a Cu—Zr-based compound, the inner periphery portion having an alloy composition of Cu-xZr (where x is the atomic percentage of Zr and satisfies 0.5≤x≤16.7); and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion, made of a metal containing Cu, and has higher electrical conductivity than the inner periphery portion.

Electrically conductive tip member and method for producing the same

An electrically conductive tip member includes: an inner periphery portion including a Cu matrix phase and a second phase that is dispersed in the Cu matrix phase and contains a Cu—Zr-based compound, the inner periphery portion having an alloy composition of Cu-xZr (where x is the atomic percentage of Zr and satisfies 0.5≤x≤16.7); and an outer periphery portion that is present on an outer circumferential side of the inner periphery portion, made of a metal containing Cu, and has higher electrical conductivity than the inner periphery portion.

SUPERHARD CONSTRUCTIONS AND METHODS OF MAKING SAME

A polycrystalline super hard construction is disclosed having a first region comprising a body of thermally stable polycrystalline super hard material having an exposed surface forming a working surface, and a peripheral side edge, the polycrystalline super hard material comprising a plurality of grains of super hard material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface, the interface comprising a portion having an uneven topology and a substantially planar portion, the third region comprising a composite material including a first phase comprising a plurality of non-intergrown diamond grains, and a matrix material.

Method for Producing a Calibrated Combination of Parts

The invention relates to a method for producing a calibrated combination (I) of parts. The combination (I) of parts comprises at least one first part (2) with a first contact surface (3) and a second part (4) with a second contact surface (5), wherein the parts (2, 4) contact each other via the contact surfaces (3, 5) in the combination (I) of parts; and the parts (2, 4) are designed to be free of an undercut at least with respect to an axial direction (6) and can be moved relative to each other along the axial direction (6) and thereby along the contact surfaces (3, 5) in the calibrated combination (I) of parts. The method has at least the following steps: a) providing the parts (2, 4) in the form of green bodies (7, 8), b) sintering the parts (2, 4) and at least forming bonded connections between the parts (2, 4); c) arranging the combination (I) of parts in a calibrating tool (IO); d) moving the parts (2, 4) relative to each other; e) arranging the parts (2, 4) in order to form the combination (I) of parts; and f) calibrating the combination (I) of parts.

IN-SITU MEASUREMENT AND FEEDBACK CONTROL OF ADDITIVELY MANUFACTURED ELECTRICAL PASSIVE COMPONENTS
20220375684 · 2022-11-24 ·

Systems and methods of additively manufacturing passive electronic components are provided. An additive manufacturing device may deposit a material to create a passive electronic component. A sensor may continuously measure an electrical property of the passive electronic component across two electrical contacts as the material is deposited during manufacturing. The sensor may transmit the measured electrical property to a processor whereby the processor may adjust a material deposition rate of the additive manufacturing device. The continuous measurement of the electrical property and adjustment of the material deposition rate as the passive electronic component is produced allows for passive electronic components to be manufactured to a high degree of accuracy of the electrical property.

Magnetic powder containing Sm—Fe—N-based crystal particles, sintered magnet produced from same, method for producing said magnetic powder, and method for producing said sintered magnet

A sintered magnet contains Sm—Fe—N-based crystal grains and has high coercivity; and a magnetic powder is capable of forming a sintered magnet without lowering the coercivity even if heat is generated in association with the sintering. A sintered magnet comprises a crystal phase composed of a plurality of Sm—Fe—N-based crystal grains and a nonmagnetic metal phase present between the Sm—Fe—N crystal grains adjacent to each other, wherein a ratio of Fe peak intensity I.sub.Fe to SmFeN peak intensity I.sub.SmFeN measured by an X-ray diffraction method is 0.2 or less. A magnetic powder comprises Sm—Fe—N-based crystal particles and a nonmagnetic metal layer covering surfaces of the Sm—Fe—N crystal particles.

Methods and apparatus to identify additively manufactured parts

Methods and apparatus to identify additively manufactured parts are disclosed. An example apparatus includes a body, formed of layers layered substantially parallel to a base layer, composed of a first material having a first density, a first indicium embedded internally in the body as a void, and a second indicium on an external surface of the body, the second indicium aligning with the first indicium.