B22F9/02

Woven carbon fiber reinforced steel matrix composite with unreinforced regions

Composite materials include a steel matrix with reinforcing carbon fiber integrated into the matrix, and having unreinforced regions suitable for stamping or other deformation. The composite materials have substantially lower density than steel, and are expected to have appreciable strength within regions having the reinforcing carbon fiber, while having greater deformability in unreinforced regions. Methods for forming composite steel composites includes combining at least two laterally spaced apart reinforcing carbon fiber components, such as a carbon fiber weave, with steel nanoparticles and sintering the steel nanoparticles in order to form a steel matrix with reinforcing carbon fiber integrated therein, and unreinforced regions located in the lateral spaces between carbon fiber components.

Woven carbon fiber reinforced steel matrix composite with unreinforced regions

Composite materials include a steel matrix with reinforcing carbon fiber integrated into the matrix, and having unreinforced regions suitable for stamping or other deformation. The composite materials have substantially lower density than steel, and are expected to have appreciable strength within regions having the reinforcing carbon fiber, while having greater deformability in unreinforced regions. Methods for forming composite steel composites includes combining at least two laterally spaced apart reinforcing carbon fiber components, such as a carbon fiber weave, with steel nanoparticles and sintering the steel nanoparticles in order to form a steel matrix with reinforcing carbon fiber integrated therein, and unreinforced regions located in the lateral spaces between carbon fiber components.

Porous materials via freeze-casting of metal salt solutions

Disclosed here is a method for making a nanoporous material, comprising aerosolizing a solution comprising at least one metal salt and at least one solvent to obtain an aerosol, freezing the aerosol to obtain a frozen aerosol, and drying the frozen aerosol to obtain a nanoporous metal compound material. Further, the nanoporous metal compound material can be reduced to obtain a nanoporous metal material.

Tungsten heavy metal alloy powders and methods of forming them

In various embodiments, metallic alloy powders are formed at least in part by spray drying to form agglomerate particles and/or plasma densification to form composite particles.

Copper alloy production method and method for manufacturing foil from copper alloy
11408055 · 2022-08-09 · ·

The present invention relates to a copper alloy production method and a method for manufacturing foil from a copper alloy, and the copper alloy production method of the present invention includes: a metal oxide preparing process of preparing at least two metals, including copper, each of which is in the form of a metal oxide, a nano powder producing process of pulverizing the metal oxides to produce metal oxide nano powder having a nano size, and an alloy producing process of heat-treating the metal oxide nano powder to produce an alloy, whereby, when a copper alloy is produced, precipitates can be minimized, the characteristics of the alloy can be optimized, and the generation of oxides on the outer wall of a molten metal furnace can be suppressed.

Amorphous alloy particle and method for manufacturing amorphous alloy particle
11401596 · 2022-08-02 · ·

An amorphous alloy particle is an amorphous alloy particle formed of an iron-based alloy, and the particle contains a grain boundary layer.

FABRICATION OF METALLIC PARTS BY ADDITIVE MANUFACTURING
20220097137 · 2022-03-31 ·

In various embodiments, metallic alloy powders are utilized as feedstock, or to fabricate feedstock, utilized in additive manufacturing processes to form three-dimensional metallic parts.

Rock drill insert

A rock drill insert made of cemented carbide having hard constituents of tungsten carbide (WC) in a binder phase including Co, wherein the cemented carbide includes 4-18 mass % Co and a balance of WC and unavoidable impurities. The cemented carbide also includes Cr in such an amount that the mass ratio Cr/Co is within the range of 0.04-0.19, and the difference between the hardness at a 0.3 mm depth at any point of the surface of the rock drill insert and the hardness of the bulk of the rock drill insert is at least 40 HV3.

Grain boundary engineering
11270841 · 2022-03-08 · ·

This disclosure is directed to sintered bodies comprising grains and a grain boundary composition, wherein: (a) the grains comprise a composition substantially represented by a formula G.sub.2M.sub.14B, where G is Nd, Dy, Pr, Tb, or a combination thereof, and M is Co, Fe, Ni, or a combination thereof, wherein the grains are optionally doped with one or more rare earth elements; and (b) the grain boundary composition is an alloy composition substantially represented by the formula: Nd.sub.8.5-12.5Dy.sub.35-45Co.sub.32-41Cu.sub.3-6.5Fe.sub.1.5-5, wherein the subscript values are atom percent relative to the total composition of the alloy composition. Corresponding populations of particles are also disclosed.

HYDROGENATION-DEHYDROGENATION METHOD FOR TiAl ALLOY AND METHOD FOR PRODUCING TiAl ALLOY POWDER
20210276094 · 2021-09-09 ·

A hydrogenation-dehydrogenation method for a TiAl alloy includes performing hydrogenation treatment of the TiAl alloy in an environment of a set temperature equal to or higher than a temperature at which phase transformation to a β phase starts; and performing dehydrogenation treatment of the TiAl alloy which has been subjected to the hydrogenation treatment. The set temperature ranges from 1,100° C. to 1,600° C.