Patent classifications
B22F10/50
ADDITIVE MANUFACTURING APPARATUS AND ADDITIVE MANUFACTURING METHOD
An additive manufacturing apparatus according to one embodiment includes a manufacturing unit, an elastic wave generation unit, an elastic wave detection unit, and an inspection unit. The manufacturing unit sequentially stacks a layer formed by emitting a first energy beam to a material and solidifying the material. The elastic wave generation unit emits a second energy beam to a manufactured object including the layer and generates an elastic wave propagating in the manufactured object. The elastic wave detection unit detects the elastic wave. The inspection unit inspects the manufactured object on the basis of a detection result from the elastic wave detection unit.
Forming system and method of hybrid additive manufacturing and surface coating
The present invention belongs to the field of multi-material additive manufacturing (AM), and in particular discloses a forming system and method of hybrid AM and surface coating. The hybrid forming system includes an additive forming device, a laser-assisted cold spraying (LACS) device and a workbench. The additive forming device and the LACS device are located above the workbench. During manufacturing, the additive forming device forms a part to be formed on the workbench layer by layer, and the LACS device performs coating peening treatment on inner and outer surfaces of the part to be formed during the forming process, thereby jointly completing the composite manufacturing of the part to be formed. The present invention makes full use of the rapid prototyping advantage of the short-flow AM process, and integrates the surface coating peening process into the hybrid forming system.
Forming system and method of hybrid additive manufacturing and surface coating
The present invention belongs to the field of multi-material additive manufacturing (AM), and in particular discloses a forming system and method of hybrid AM and surface coating. The hybrid forming system includes an additive forming device, a laser-assisted cold spraying (LACS) device and a workbench. The additive forming device and the LACS device are located above the workbench. During manufacturing, the additive forming device forms a part to be formed on the workbench layer by layer, and the LACS device performs coating peening treatment on inner and outer surfaces of the part to be formed during the forming process, thereby jointly completing the composite manufacturing of the part to be formed. The present invention makes full use of the rapid prototyping advantage of the short-flow AM process, and integrates the surface coating peening process into the hybrid forming system.
3D Printed Electronics Using Directional Plasma Jet
A device and method for printing 3D articles including electronic and functional elements including 3D printer and a plasma jet printer based on a dielectric barrier atmospheric pressure plasma jet system in which both printing and in-situ treatment and post-deposition treatment can be carried out to tailor the materials characteristics. Plasma jet printer comprising of electrodes in the nozzle/print head for applying electric field and generating atmospheric plasma that could be used for non- gravity based highly directional printing in any direction. Integration of dielectric barrier plasma printer and plasma treatment jets with the 3D printer increases the capability of embedding high performance electronics in a 3D printed structure aiding in additive manufacturing of functional devices. Ability to use a range of materials for print head assembly including micro machined silicon increases the resolution of the plasma jet printer to sub-micron level.
3D Printed Electronics Using Directional Plasma Jet
A device and method for printing 3D articles including electronic and functional elements including 3D printer and a plasma jet printer based on a dielectric barrier atmospheric pressure plasma jet system in which both printing and in-situ treatment and post-deposition treatment can be carried out to tailor the materials characteristics. Plasma jet printer comprising of electrodes in the nozzle/print head for applying electric field and generating atmospheric plasma that could be used for non- gravity based highly directional printing in any direction. Integration of dielectric barrier plasma printer and plasma treatment jets with the 3D printer increases the capability of embedding high performance electronics in a 3D printed structure aiding in additive manufacturing of functional devices. Ability to use a range of materials for print head assembly including micro machined silicon increases the resolution of the plasma jet printer to sub-micron level.
MICRO-FORGING BY A GENERATIVE MANUFACTURING PROCESS
The present invention relates to a device as well as a method for the additive manufacture of components by deposition of material layers by layer-by-layer joining of powder particles to one another and/or to an already produced pre-product or substrate, via selective interaction of the powder particles with a high-energy beam, wherein, for smoothing a surface of the component being produced running crosswise to the deposited material layers in between the deposition of two layers of the component, the complete edge region of the last layer that is applied and that runs along a surface of the component being produced is compacted in a direction of action that has a directional component parallel to the build-up direction of the layers, and/or at least one edge region (19) of a surface of the component (3′) is also compacted.
3D Printed Electronics Using Directional Plasma Jet
A device and method for printing 3D articles including electronic and functional elements including 3D printer and a plasma jet printer based on a dielectric barrier atmospheric pressure plasma jet system in which both printing and in-situ treatment and post-deposition treatment can be carried out to tailor the materials characteristics. Plasma jet printer comprising of electrodes in the nozzle/print head for applying electric field and generating atmospheric plasma that could be used for non-gravity based highly directional printing in any direction. Integration of dielectric barrier plasma printer and plasma treatment jets with the 3D printer increases the capability of embedding high performance electronics in a 3D printed structure aiding in additive manufacturing of functional devices. Ability to use a range of materials for print head assembly including micro machined silicon increases the resolution of the plasma jet printer to sub-micron level.
3D Printed Electronics Using Directional Plasma Jet
A device and method for printing 3D articles including electronic and functional elements including 3D printer and a plasma jet printer based on a dielectric barrier atmospheric pressure plasma jet system in which both printing and in-situ treatment and post-deposition treatment can be carried out to tailor the materials characteristics. Plasma jet printer comprising of electrodes in the nozzle/print head for applying electric field and generating atmospheric plasma that could be used for non-gravity based highly directional printing in any direction. Integration of dielectric barrier plasma printer and plasma treatment jets with the 3D printer increases the capability of embedding high performance electronics in a 3D printed structure aiding in additive manufacturing of functional devices. Ability to use a range of materials for print head assembly including micro machined silicon increases the resolution of the plasma jet printer to sub-micron level.
FORMULATIONS FOR ADDITIVE MANUFACTURING OF THREE-DIMENSIONAL OBJECTS CONTAINING SINTERABLE MATERIALS
A sinterable paste formulation usable as cast material in a cast-mold process, in combination with a mold material formulation, is provided. The sinterable paste formulation comprises a power of a sinterable material, in an amount of at least 85% by weight of the total weight of the formulation, a binder as described in the specification, and an aqueous solution which comprises water and a water-miscible organic solvent featuring an evaporation rate in a range of from 0.3 to 0.8 on an n-butyl acetate scale. Methods employing the formulation and objects and products obtained therefrom are also provided.
FORMULATIONS FOR ADDITIVE MANUFACTURING OF THREE-DIMENSIONAL OBJECTS CONTAINING SINTERABLE MATERIALS
A sinterable paste formulation usable as cast material in a cast-mold process, in combination with a mold material formulation, is provided. The sinterable paste formulation comprises a power of a sinterable material, in an amount of at least 85% by weight of the total weight of the formulation, a binder as described in the specification, and an aqueous solution which comprises water and a water-miscible organic solvent featuring an evaporation rate in a range of from 0.3 to 0.8 on an n-butyl acetate scale. Methods employing the formulation and objects and products obtained therefrom are also provided.