B22F12/22

Partitioned lifting forming type selective laser melting workbench

A partitioned lifting forming type selective laser melting workbench, comprises at least forming platform (1) for powder-spreading and sintering and forming of workpiece, the forming platform (1) comprises forming inner abutment (1-1) and at least one forming outer abutment (1-2) which is sleeved on the forming inner abutment (1-1) and arranged in sequence from the inside to the outside in a radial direction, the forming inner abutment (1-1) and each forming outer abutment (1-2) are arranged in a manner of rise and fall, the forming inner abutment (1-1) or the forming outer abutment (1-2) falls independently, or the forming outer abutment (1-2) and the adjacent forming outer abutment or/and the forming inner abutment (1-1) fall together, it can form an area (2) to be subjected to powder-spreading for laser sintering and forming of workpiece.

SYSTEMS AND METHODS FOR ADDITIVE MANUFACTURING MAGNETIC SOLENOIDS

Systems and methods for forming a magnetically-enabled part via additive manufacturing. The method includes depositing a layer of additive manufacturing material on a build plate, melting or sintering the layer of additive manufacturing material, depositing additional layers of additive manufacturing material on previous layers of additive manufacturing material, the additive manufacturing material of at least some of the additional layers being magnetically permeable, and melting or sintering the additional layers of additive manufacturing material such that the magnetically-enabled part has a transition region including at least some of the magnetically permeable additive manufacturing material.

METHOD FOR OPERATING A METAL DROP EJECTING THREE-DIMENSIONAL (3D) OBJECT PRINTER TO FORM ELECTRICAL CIRCUITS ON SUBSTRATES

A method of operating a three-dimensional (3D) metal object manufacturing apparatus selects operational parameters for operation of the printer to form conductive metal traces on substrates with dimensions within appropriate tolerances and with sufficient conductive material to carry electrical currents without burning up or becoming too hot. The method identifies the material of the substrate and the bulk metal being melted for ejection and uses this identification data to select the operational parameters. Thus, the method can form conductive traces and circuits on a wide range of substrate materials including polymeric substrates, semiconductor materials, oxide layers on semiconductor materials, glass, and other crystalline materials.

METHOD FOR OPERATING A METAL DROP EJECTING THREE-DIMENSIONAL (3D) OBJECT PRINTER TO FORM ELECTRICAL CIRCUITS ON SUBSTRATES

A method of operating a three-dimensional (3D) metal object manufacturing apparatus selects operational parameters for operation of the printer to form conductive metal traces on substrates with dimensions within appropriate tolerances and with sufficient conductive material to carry electrical currents without burning up or becoming too hot. The method identifies the material of the substrate and the bulk metal being melted for ejection and uses this identification data to select the operational parameters. Thus, the method can form conductive traces and circuits on a wide range of substrate materials including polymeric substrates, semiconductor materials, oxide layers on semiconductor materials, glass, and other crystalline materials.

THREE DIMENSIONAL PRINTER

A three dimensional printer can include: at least one beam configured to support a shuttle for a printhead of the three dimensional printer; and at least one tower configured to support the at least one beam; where the at least one beam and the at least one tower include a frame having a structural design produced from an iterative design process that employs a generative design algorithm to optimize a shape and/or topology of the frame, thereby reducing a ratio of a total mass over a total print build volume of the three dimensional printer.

METHOD OF 3D PRINTING A CELLULAR SOLID

A method of printing a cellular solid by direct bubble writing comprises introducing an ink formulation comprising a polymerizable monomer and a gas into a nozzle, which includes a core flow channel radially surrounded by an outer flow channel. The ink formulation is directed into the outer flow channel and the gas is directed into the core flow channel. The ink formulation and the gas are ejected out of the nozzle as a stream of bubbles, where each bubble includes a core comprising the gas and a liquid shell overlying the core that comprises the ink formulation. After ejection, the polymerizable monomer is polymerized to form a solid polymeric shell from the liquid shell, and the bubbles are deposited on a substrate moving relative to the nozzle. Thus, a polymeric cellular solid having a predetermined geometry is printed.

Methods and apparatus for forming node to panel joints

A node to panel interface structure for use in a transport structure such as a vehicle is disclosed. In an aspect, the node includes a base, first and second sides protruding from the base to form a recess for receiving a panel, ports for adhesive injection and/or vacuum generation, one or more adhesive regions disposed on a surface of each side adjacent the panel, and at least one channel coupled between the first and second ports and configured to fill the adhesive regions with an adhesive, the adhesive being cured to form a node-panel interface. The node may be additively manufactured. In an exemplary embodiment, the node may use sealant features for including sealants that border and define the adhesive regions, and that may hermetically seal the region before and after adhesive injection. In another embodiment, the node may include isolation features for including isolators for inhibiting galvanic corrosion. In another aspect, adhesive may be filled serially on the adhesive regions on the first side and then on the adhesive regions on the second side. Adhesive may alternatively may be filled in parallel, or concurrently, on the adhesive regions of both sides.

Apparatus for workpiece processing having integrated energy guide and media storage and related system and method

A system includes a machine tool having a clamp. The system also includes a processing head configured to be temporarily held by the clamp of the machine tool. The processing head is also configured to deposit one or more media onto a workpiece. The processing head includes a guide configured to direct energy from an energy source onto the workpiece and/or the one or more media. The processing head also includes one or more supplies including one or more reservoirs within the processing head. The one or more reservoirs are configured to receive the one or more media, store the one or more media as the processing head is moved from one location to another location, and provide the one or more media.

DEVICE FOR THE GENERATIVE PRODUCTION OF A THREE-DIMENSIONAL OBJECT
20230150191 · 2023-05-18 ·

A device (1) for the generative production of a three-dimensional object (2) by selectively solidifying construction material layers made of solidifiable construction material (3) layer by layer in a successive manner using at least one laser beam (5), comprising at least one device (4) for generating at least one laser beam (5) in order to selectively solidify individual construction material layers made of solidifiable construction material (3) layer by layer. The device (4) comprises at least one laser diode element (10) that is arranged or can be arranged directly over the construction plane (9) on which solidified construction material layers or construction material layers to be solidified are selectively formed and is designed to generate a laser beam (5) directed directly onto the construction plane, and/or the device (4) comprises at least one laser diode element (10) and at least one optical element (27).

SYSTEM AND METHOD FOR ADDITIVE METAL MANUFACTURING
20230028908 · 2023-01-26 ·

A system for additive metal manufacturing, including a deposition mechanism, a translation mechanism mounting the deposition mechanism to the working volume, and a stage. A method for additive metal manufacturing including: selectively depositing a material carrier within the working volume; removing an additive from the material carrier; and treating the resultant material.