A three-dimensional (3D) metal object manufacturing apparatus is equipped with a vacuum system and a hold-down plate to secure a metal foil to the hold-down plate during manufacture of a metal object. The melted metal drops ejected by the apparatus to form the object bond to the metal foil to form the base layer of the object. When the vacuum system is deactivated after manufacture of the object is complete, the object and foil are removed from the apparatus intact and the foil not part of the base layer is trimmed from the object.

A three-dimensional (3D) metal object manufacturing apparatus is equipped with a vacuum system and a hold-down plate to secure a metal foil to the hold-down plate during manufacture of a metal object. The melted metal drops ejected by the apparatus to form the object bond to the metal foil to form the base layer of the object. When the vacuum system is deactivated after manufacture of the object is complete, the object and foil are removed from the apparatus intact and the foil not part of the base layer is trimmed from the object.

A method for producing a metal shaped article having a porous structure includes a mold formation step of forming a mold having a plurality of columnar structures extending from a substrate by performing a resin material supply step of supplying a liquid containing a resin material to a plurality of places of the substrate at intervals in two directions crossing each other, and a curing step of curing the liquid, a sintering target material supply step of supplying a sintering target material to the mold, a removal step of removing the substrate, a degreasing step of degreasing the columnar structures, and a sintering step of sintering the sintering target material.

A method for producing a metal shaped article having a porous structure includes a mold formation step of forming a mold having a plurality of columnar structures extending from a substrate by performing a resin material supply step of supplying a liquid containing a resin material to a plurality of places of the substrate at intervals in two directions crossing each other, and a curing step of curing the liquid, a sintering target material supply step of supplying a sintering target material to the mold, a removal step of removing the substrate, a degreasing step of degreasing the columnar structures, and a sintering step of sintering the sintering target material.

A 3D printing apparatus is disclosed herein. The 3D printing apparatus comprises a non-powered compartment defining a chamber to contain build material, and a passive latching element connected to a lateral wall of the compartment to be engaged with a complementary latching element of a platform. A drive mechanism of a 3D printing device is engageable with the platform to apply an upward vertical force to the platform to move the platform upwardly. The complementary latching elements are to: passively latch the platform and the compartment together at a latched position such that upward movement of the platform causes upward movement of the compartment until the compartment is restrained at a sealing position; and to passively unlatch the platform from the compartment, upon further upward movement of the platform.

A 3D printing apparatus is disclosed herein. The 3D printing apparatus comprises a non-powered compartment defining a chamber to contain build material, and a passive latching element connected to a lateral wall of the compartment to be engaged with a complementary latching element of a platform. A drive mechanism of a 3D printing device is engageable with the platform to apply an upward vertical force to the platform to move the platform upwardly. The complementary latching elements are to: passively latch the platform and the compartment together at a latched position such that upward movement of the platform causes upward movement of the compartment until the compartment is restrained at a sealing position; and to passively unlatch the platform from the compartment, upon further upward movement of the platform.

Devices, systems and methods for calibrating and operating an additive manufacturing system are disclosed. A calibration system for an electron beam additive manufacturing system having a plurality of electron beam guns includes a calibration probe positioned in a build chamber of the electron beam additive manufacturing system, a sensing device positioned to measure and acquire a response generated as a result of impingement of electron beams emitted from the plurality of electron beam guns on the calibration probe, the sensing device generating a response signal as a result of the measured and acquired response, and an analysis component communicatively coupled to the sensing device and programmed to analyze and evaluate the response signal.

Devices, systems and methods for calibrating and operating an additive manufacturing system are disclosed. A calibration system for an electron beam additive manufacturing system having a plurality of electron beam guns includes a calibration probe positioned in a build chamber of the electron beam additive manufacturing system, a sensing device positioned to measure and acquire a response generated as a result of impingement of electron beams emitted from the plurality of electron beam guns on the calibration probe, the sensing device generating a response signal as a result of the measured and acquired response, and an analysis component communicatively coupled to the sensing device and programmed to analyze and evaluate the response signal.

A three-dimensional powder bed fusion additive manufacturing (PBF-AM) apparatus includes a movement mechanism, a stage, a plurality of support columns, a base plate, and a shielding member. The base plate is supported by the plurality of support columns, and a powder material for forming a product is laminated on the base plate. The shielding member surrounds the plurality of support columns between the stage and the base plate.

A three-dimensional powder bed fusion additive manufacturing (PBF-AM) apparatus includes a movement mechanism, a stage, a plurality of support columns, a base plate, and a shielding member. The base plate is supported by the plurality of support columns, and a powder material for forming a product is laminated on the base plate. The shielding member surrounds the plurality of support columns between the stage and the base plate.