A connection point for a feeding station and/or an emptying station for powdered building material of a building station, unpacking station and/or sieve station which can be combined to form an installation for producing three-dimensional components by layer-by-layer solidification by means of a beam acting on the powdered building material, having a docking port which has a free connection side, having a closure member which opens and closes a passage in the docking port, having a connection port of a connecting device, which connection port can be connected to the docking port and, opposite the connection port, receives a cartridge container, having a closure member which is provided on the connection port and opens and closes a passage of the connection port, wherein, after the connection port has been connected to the docking port, the closure member in the connection port and the closure member in the docking port form a lock for the powdered building material in the feeding station for feeding and in the emptying station for discharging powdered building material.

A storage device for cartridge containers in a installation for producing three-dimensional component by selective solidification by means of a beam acting on a powdered building material, having a magazine which has a plurality of storage locations for receiving cartridge containers and which can be transferred at least to an emptying/feeding station and to a loading/unloading station, having a holding device provided at each storage location, by means of which the cartridge container is fixed to the storage location in an exchangeable manner, having an opening provided in the storage location, by means of which a docking port of the emptying/feeding station can be connected to the cartridge container, and having a drive which activates a change of the storage locations by a displacement movement of the magazine at least between an emptying/filling position of the emptying/feeding station and the loading/unloading station.

A three-dimensional (3D) metal object manufacturing apparatus is equipped with a vessel having a receptacle that holds melted metal. The vessel has a divider that prevents metal dross formed at a solid metal inlet of the receptacle to migrate to a portion of the receptacle where a melted metal level sensor directs light.

A three-dimensional (3D) metal object manufacturing apparatus is equipped with a vessel having a receptacle that holds melted metal. The vessel has a divider that prevents metal dross formed at a solid metal inlet of the receptacle to migrate to a portion of the receptacle where a melted metal level sensor directs light.

According to one aspect, there is provided apparatus for forming a layer of build material for three-dimensional printing. The apparatus comprises a spreader to spread a volume of build material to form a layer of build material on a build platform, wherein at least one end of the spreader is to remain a constant distance from a build material retaining wall in proximity to at least one edge of the build platform as the spreader is moved over the surface of the build platform, and further wherein at least a portion of the spreader is below the top of the retaining wall.

An additive manufacturing system may include a powder delivery device configured to direct a powder stream toward a build surface of a component, and a powder flow monitoring system. The powder delivery device defines a longitudinal axis oriented toward the build surface. The powder flow monitoring system includes an illumination device configured to illuminate at least some powder the powder stream between the powder delivery device and the build surface; and an imaging device configured to image the illuminated powder at an image plane that intersects the longitudinal axis. The illumination device and the imaging device may be registered to the powder delivery device in a plane substantially orthogonal to the longitudinal axis.

An additive manufacturing system may include an energy delivery device configured to deliver energy to a build surface of a component to form a melt pool in the build surface of the component; a powder delivery device configured to direct a powder stream toward the melt pool; a plurality of mass sensors, each mass sensor associated with a portion of the additive manufacturing system; a plurality of heat sensors; and one or more computing devices. The computing device(s) are configured to receive data from the plurality of mass sensors; determine an overall mass flux based on the data from the mass sensors; control the powder delivery device based on the overall mass flux; receive data from the plurality of heat sensors; determine an overall heat flux based on the data from the heat sensors; and control the energy delivery device based on the overall heat flux.

An additive manufacturing system may include an energy delivery device configured to deliver energy to a build surface of a component to form a melt pool in the build surface of the component; a powder delivery device configured to direct a powder stream toward the melt pool; a plurality of mass sensors, each mass sensor associated with a portion of the additive manufacturing system; a plurality of heat sensors; and one or more computing devices. The computing device(s) are configured to receive data from the plurality of mass sensors; determine an overall mass flux based on the data from the mass sensors; control the powder delivery device based on the overall mass flux; receive data from the plurality of heat sensors; determine an overall heat flux based on the data from the heat sensors; and control the energy delivery device based on the overall heat flux.

An additive manufacturing apparatus includes: first and second spaced apart side walls extending along a pre-defined path and defining a build chamber therebetween; one or more build units mounted for movement along the pre-defined path, the one or more build units including at least one of: a powder dispenser positioned above the build chamber; an applicator configured to scrape powder dispensed into the build chamber; and a directed energy source configured to fuse the scraped powder.

An additive manufacturing apparatus includes: first and second spaced apart side walls extending along a pre-defined path and defining a build chamber therebetween; one or more build units mounted for movement along the pre-defined path, the one or more build units including at least one of: a powder dispenser positioned above the build chamber; an applicator configured to scrape powder dispensed into the build chamber; and a directed energy source configured to fuse the scraped powder.