In an example implementation, a method of three-dimensional (3D) printing includes applying a sinterable material, selectively applying a fusing agent on a portion of the sinterable material, applying a first amount of radiation energy to the portion of the sinterable material, and applying a second amount of radiation energy to the portion of the sinterable material different than the first amount of radiation energy.

Additive manufacturing systems are disclosed herein. The systems include a support platform, which is configured to support a manufactured component during additive manufacture of the manufactured component. The systems also include a feedstock supply system, which is configured to supply a feedstock material to an addition location on a previously formed portion of the manufactured component. The systems further include an energy source, which is configured to deliver an amount of energy to the addition location. The systems also include a controller.

A high-energy beam additive manufacturing forming device and forming method, comprising a magnetic field unit for assisting additive forming, and further comprising a forming base (6) for placing a material (12) to be processed, and a high-energy beam generation device which emits a high-energy beam, acts on the material (12) to be processed and forms a molten pool (15). The magnetic field unit comprises a first magnetic field generating device (7), and the first magnetic field generating device (7) comprises an induction coil (20) provided below the molten pool (15). The first magnetic field generating device (7) is detachably provided below a surface, used for containing the material (12) to be processed, of the forming base (6); second magnetic field generating devices (16) are provided above the forming base (6).

A high-energy beam additive manufacturing forming device and forming method, comprising a magnetic field unit for assisting additive forming, and further comprising a forming base (6) for placing a material (12) to be processed, and a high-energy beam generation device which emits a high-energy beam, acts on the material (12) to be processed and forms a molten pool (15). The magnetic field unit comprises a first magnetic field generating device (7), and the first magnetic field generating device (7) comprises an induction coil (20) provided below the molten pool (15). The first magnetic field generating device (7) is detachably provided below a surface, used for containing the material (12) to be processed, of the forming base (6); second magnetic field generating devices (16) are provided above the forming base (6).

An additive manufacturing system having multiple components includes a high power laser to form a laser beam. A beam dump with a fluid chamber having at least one laser transparent window into which the laser beam is directed is provided. A heat exchanger is connected to the fluid chamber, with the heat exchanger acting to provide useful energy to at least one of the multiple components of the additive manufacturing system. An absorbing fluid can be circulated through both the fluid chamber and the heat exchanger.

An additive manufacturing system having multiple components includes a high power laser to form a laser beam. A beam dump with a fluid chamber having at least one laser transparent window into which the laser beam is directed is provided. A heat exchanger is connected to the fluid chamber, with the heat exchanger acting to provide useful energy to at least one of the multiple components of the additive manufacturing system. An absorbing fluid can be circulated through both the fluid chamber and the heat exchanger.

A method of manufacturing a three-dimensionally formed object includes: forming a layer using a flowable composition including constituent material particles of a three-dimensionally formed object and a flowable composition including support portion-forming particles for forming a support portion which supports the three-dimensionally formed object during the formation of the three-dimensionally formed object; and imparting energy to the constituent material particles and the support portion-forming particles, in which in the imparting of the energy, the energy is imparted such that a temperature of the constituent material particles and a temperature of the support portion-forming particles are equal to or higher than a sintering temperature of the constituent material particles and are lower than a sintering temperature of the support portion-forming particles.

A 3D printer includes a print bed adapted to receive a layer of print medium, a recoater adapted to distribute the print medium onto the print bed, a laser source adapted to generate a non-interactive laser beam and an interactive laser beam, a controller connected to the laser source to direct the interactive laser beam to the at least one predetermined location, a plurality of fiducial features associated with the recoater, wherein the plurality of fiducial features are presented by the recoater while the recoater distributes the print medium on the print bed to form a layer, and a scanner connected to the controller to detect, via the non-interactive laser beam, the plurality of fiducial features and provide location information for locations of individual ones of the plurality of fiducial features. The controller performs a calibration to adjust where the interactive laser beam is directed to the print medium.

A 3D printer includes a print bed adapted to receive a layer of print medium, a recoater adapted to distribute the print medium onto the print bed, a laser source adapted to generate a non-interactive laser beam and an interactive laser beam, a controller connected to the laser source to direct the interactive laser beam to the at least one predetermined location, a plurality of fiducial features associated with the recoater, wherein the plurality of fiducial features are presented by the recoater while the recoater distributes the print medium on the print bed to form a layer, and a scanner connected to the controller to detect, via the non-interactive laser beam, the plurality of fiducial features and provide location information for locations of individual ones of the plurality of fiducial features. The controller performs a calibration to adjust where the interactive laser beam is directed to the print medium.

A method of manufacturing a three-dimensionally formed object includes: forming a layer using a flowable composition including constituent material particles of a three-dimensionally formed object and a flowable composition including support portion-forming particles for forming a support portion which supports the three-dimensionally formed object during the formation of the three-dimensionally formed object; and imparting energy to the constituent material particles and the support portion-forming particles, in which in the imparting of the energy, the energy is imparted such that a temperature of the constituent material particles and a temperature of the support portion-forming particles are equal to or higher than a sintering temperature of the constituent material particles and are lower than a sintering temperature of the support portion-forming particles.