A method and system for laser metal powder deposition using beam wobbling. The system may include a fiber laser configured to generate a laser beam and a laser head, the laser head configured to receive the laser beam from the fiber laser and including a collimator configured to collimate the laser beam, a wobbler module having first and second movable mirrors, and a focus lens configured to focus the collimated laser beam through a powder nozzle device such that a focal point location of the focused collimated laser beam is positioned below a workpiece surface. The powder nozzle device delivers metal powder to a region on the workpiece surface that is heated by the focused collimated laser beam.

A processing machine includes a splash guard that defines and forms a processing area, a tool spindle that is movable in a Z-axis direction and a Y-axis direction inside the processing area, an additive-manufacturing head connected to the tool spindle, and a line body that extends from the additive-manufacturing head, is drawn from an inside of the processing area to an outside, and supplies material powder and a laser beam to the additive-manufacturing head. A maximum movement amount of the tool spindle in the Y-axis direction is shorter than a maximum movement amount of the tool spindle in the Z-axis direction. A drawing direction of the line body from the inside to the outside of the processing area is a direction intersecting the Z-axis direction in top view.

A processing machine includes a splash guard that defines and forms a processing area, a tool spindle that is movable in a Z-axis direction and a Y-axis direction inside the processing area, an additive-manufacturing head connected to the tool spindle, and a line body that extends from the additive-manufacturing head, is drawn from an inside of the processing area to an outside, and supplies material powder and a laser beam to the additive-manufacturing head. A maximum movement amount of the tool spindle in the Y-axis direction is shorter than a maximum movement amount of the tool spindle in the Z-axis direction. A drawing direction of the line body from the inside to the outside of the processing area is a direction intersecting the Z-axis direction in top view.

A thermal control apparatus including a body defining a centerline axis extended along a height and a circumferential direction extended relative to the centerline axis. The body forms a flow circuit therethrough, an inlet opening, and an outlet opening each in fluid communication with the flow circuit. The flow circuit is extended in parallel flow arrangement along the circumferential direction from the inlet opening to the outlet opening. A cavity is extended at least partially through the body along the centerline axis. A thermal control system includes the thermal control apparatus, a fluid flow device configured to provide a flow of heat transfer fluid to the apparatus through the inlet opening and to receive the flow of heat transfer fluid from the outlet opening of the apparatus, and a flow conduit providing fluid communication of the flow of heat transfer fluid between the fluid flow device and the apparatus.

A thermal control apparatus including a body defining a centerline axis extended along a height and a circumferential direction extended relative to the centerline axis. The body forms a flow circuit therethrough, an inlet opening, and an outlet opening each in fluid communication with the flow circuit. The flow circuit is extended in parallel flow arrangement along the circumferential direction from the inlet opening to the outlet opening. A cavity is extended at least partially through the body along the centerline axis. A thermal control system includes the thermal control apparatus, a fluid flow device configured to provide a flow of heat transfer fluid to the apparatus through the inlet opening and to receive the flow of heat transfer fluid from the outlet opening of the apparatus, and a flow conduit providing fluid communication of the flow of heat transfer fluid between the fluid flow device and the apparatus.

A material deposition unit includes a radiation unit designed to emit electromagnetic radiation in a directed manner onto a workpiece along a beam axis, and a powder discharge device that has multiple powder discharge units configured to discharge powder in a directed form onto the workpiece through powder-outlet openings. The material deposition unit further includes a powder division unit having multiple powder channels. A number of powder channels corresponds to a number of powder discharge units. The powder division unit is designed to distribute a central powder stream guided to a feed channel uniformly over the powder channels. Each respective powder channel is connected to a respective powder discharge unit by an exchangeable connecting element. At least one powder discharge unit has an exchangeable powder discharge element, which is elongate, has a first end and a second end, and is arranged at least partially within the corresponding powder discharge unit.

A material deposition unit includes a radiation unit designed to emit electromagnetic radiation in a directed manner onto a workpiece along a beam axis, and a powder discharge device that has multiple powder discharge units configured to discharge powder in a directed form onto the workpiece through powder-outlet openings. The material deposition unit further includes a powder division unit having multiple powder channels. A number of powder channels corresponds to a number of powder discharge units. The powder division unit is designed to distribute a central powder stream guided to a feed channel uniformly over the powder channels. Each respective powder channel is connected to a respective powder discharge unit by an exchangeable connecting element. At least one powder discharge unit has an exchangeable powder discharge element, which is elongate, has a first end and a second end, and is arranged at least partially within the corresponding powder discharge unit.

An additive manufacturing apparatus is disclosed including an additive manufacturing platform; a material feeding unit configured to feed a material onto the additive manufacturing platform; a laser generating unit configured to generate a laser beam with a linear light spot for projecting onto the material on the additive manufacturing platform; and a movement driving unit configured to drive at least one of the laser generating unit, the additive manufacturing platform and the material feeding unit to move in at least one direction. An additive manufacturing method is also disclosed. With the additive manufacturing apparatus and method, an additive manufacturing process can be performed efficiently, and are particularly suitable for an additive manufacturing process of large-size components.

A numerical control device includes: a program analyzing unit analyzing a transition of a moving velocity of a machining head and a transition of a supply amount of a material supplied to a beam-irradiation position based on a machining program; a movement distance calculating unit calculating a first distance based on a result of analysis performed by the program analyzing unit, the first distance being a length of a first movement section to a first position at which addition of the material to the workpiece is started, the first movement section being a section through which the machining head is moved while the head is accelerated; and a condition command generating unit generating a supply command to increase the supply amount of the material per hour from zero to a command value according to a machining condition while the machining head is moved through the first movement section.

A numerical control device includes: a program analyzing unit analyzing a transition of a moving velocity of a machining head and a transition of a supply amount of a material supplied to a beam-irradiation position based on a machining program; a movement distance calculating unit calculating a first distance based on a result of analysis performed by the program analyzing unit, the first distance being a length of a first movement section to a first position at which addition of the material to the workpiece is started, the first movement section being a section through which the machining head is moved while the head is accelerated; and a condition command generating unit generating a supply command to increase the supply amount of the material per hour from zero to a command value according to a machining condition while the machining head is moved through the first movement section.