A three-dimensional modeling device includes a table supporting a powder material and a model created from the powder material, a processing section disposed so as to face the table and obtaining the model by processing the powder material, and a rotation unit causing the table to rotate relative to the processing section around a rotary axis. The processing section has a plurality of processing units disposed around the rotary axis. The processing units supply the powder material to the table, preheat the supplied powder material, and emit an energy beam to the preheated powder material.

The invention relates to an arrangement for the layer-by-layer formation of mouldings from a particulate material, comprising at least one process unit which can be guided to and installed in the arrangement, preferably automatically, and which comprises a printing unit and a coating system with a dynamic filling system; or/and a receiving device for a building container; a preferably automatic feeder for the building container; and an adjustment device for offline preparation of the process unit.

Examples of methods for predicting porosity are described herein. In some examples, a method includes predicting a height map. In some examples, the height map is of material for metal printing. In some examples, the method includes predicting a porosity of a precursor object. In some examples, predicting the porosity of the precursor object is based on the predicted height map.

Examples of methods for predicting porosity are described herein. In some examples, a method includes predicting a height map. In some examples, the height map is of material for metal printing. In some examples, the method includes predicting a porosity of a precursor object. In some examples, predicting the porosity of the precursor object is based on the predicted height map.

Examples of methods for predicting porosity are described herein. In some examples, a method includes predicting a height map. In some examples, the height map is of material for metal printing. In some examples, the method includes predicting a porosity of a precursor object. In some examples, predicting the porosity of the precursor object is based on the predicted height map.

A layer forming apparatus includes a loading unit including a stage onto which powder is supplied, a rotator that flattens the powder on the stage to form a powder layer, and circuitry. The circuitry causes the rotator to move in a first direction parallel to a surface of the stage and rotate while contacting the powder on the stage to form the powder layer. Further, the circuitry causes the rotator to move in a second direction opposite to the first direction and rotate while contacting surplus powder not on the stage.

A three-dimensional fabrication system includes a supply device that supplies a fabrication material to form a fabrication material layer, an application device that applies a binder to the fabrication material layer, and circuitry. The circuitry determines a fabrication control condition based on data of a shape of a three-dimensional object to be fabricated, to form the fabrication material layer having a biased distribution of a density of the fabrication material.

A three-dimensional fabrication system includes a supply device that supplies a fabrication material to form a fabrication material layer, an application device that applies a binder to the fabrication material layer, and circuitry. The circuitry determines a fabrication control condition based on data of a shape of a three-dimensional object to be fabricated, to form the fabrication material layer having a biased distribution of a density of the fabrication material.

An apparatus and method to magnetically align fibers in a base additive material during an additive manufacturing process for material property enhancing purposes or to facilitate joining of multiple types of materials during the additive process to form an integrated part. The magnetically alignable fibers are positioned through the application of a controlled, multi-axis positioning magnetic field during the additive-material layer deposition phase. This allows the fibers to be embedded within the base additive-material in any three-dimensional desired orientation, and the orientation to be varied from layer to layer, to permit directional enhancement of material properties, dependent on the nature of the fiber materials themselves. Likewise, joining of multiple types of materials may be improved through the controlled deposition of such fibers embedded within the base material itself during the additive-process between layers of two or more dissimilar materials, to provide a directionally aligned mechanical attachment between layers of base additive materials to result in a strengthened consolidated part at the conclusion of the additive manufacturing process.

An apparatus and method to magnetically align fibers in a base additive material during an additive manufacturing process for material property enhancing purposes or to facilitate joining of multiple types of materials during the additive process to form an integrated part. The magnetically alignable fibers are positioned through the application of a controlled, multi-axis positioning magnetic field during the additive-material layer deposition phase. This allows the fibers to be embedded within the base additive-material in any three-dimensional desired orientation, and the orientation to be varied from layer to layer, to permit directional enhancement of material properties, dependent on the nature of the fiber materials themselves. Likewise, joining of multiple types of materials may be improved through the controlled deposition of such fibers embedded within the base material itself during the additive-process between layers of two or more dissimilar materials, to provide a directionally aligned mechanical attachment between layers of base additive materials to result in a strengthened consolidated part at the conclusion of the additive manufacturing process.