A droplet comprises a core including an alloy comprising a majority of a first metallic element and a minority of a second element, wherein the core is in a liquid state below a solidus temperature of the alloy. A shell is arranged to enclose the core and includes an exterior surface comprising a majority of the second element and a minority of the first metallic element, wherein the shell is in a solid state below the solidus temperature of the alloy. The alloy can comprise a solder material that can be used to form solder connections below a solidus temperature of the alloy.

The present invention relates to a method for manufacturing a needle-shaped or rod-shaped porous iron powder. Specifically, the present invention provides a method for manufacturing a needle-shaped or rod-shaped porous iron and a needle-shaped or rod-shaped porous iron powder manufactured thereby, the method comprising the steps of: preparing a ferrous chloride dehydrate by concentrating a ferrous chloride aqueous solution; solid-liquid separating the ferrous dichloride to prepare ferrous chloride dehydrate powder; oxidizing the ferrous chloride dehydrate powder; and reducing the oxidized ferrous chloride powder.

A method for removing a support structure in a component produced by additive manufacturing provides that explosive gas introduced into a pressure chamber is ignited, wherein a gas conveying device with which the flame front is guided into the cavity is also additionally provided in the chamber. A tool for carrying out the method is also indicated.

A method for removing a support structure in a component produced by additive manufacturing provides that explosive gas introduced into a pressure chamber is ignited, wherein a gas conveying device with which the flame front is guided into the cavity is also additionally provided in the chamber. A tool for carrying out the method is also indicated.

A soft magnetic powder, including an Fe alloy, and containing 0.1 to 15 mass % of Si, wherein a ratio (Si/Fe) of an atomic concentration of Si and an atomic concentration of Fe is from 4.5 to 30 at a depth of 1 nm from a particle surface of the soft magnetic powder.

A soft magnetic powder, including an Fe alloy, and containing 0.1 to 15 mass % of Si, wherein a ratio (Si/Fe) of an atomic concentration of Si and an atomic concentration of Fe is from 4.5 to 30 at a depth of 1 nm from a particle surface of the soft magnetic powder.

The present disclosure relates to a method of preparing a nano-porous powder material. The method includes: firstly removing A in the alloy A.sub.xT.sub.y by using an ultrasonically-assisted de-alloying method to prepare a nano-porous T coarse powder, and then, allowing the nano-porous T coarse powder to perform M-ization reaction with a gas reactant containing M to obtain a nano-porous T-M coarse powder, and finally, further crushing the nano-porous T-M coarse powder using a jet mill to obtain a nano-porous T-M fine powder. The method can achieve low-cost mass production of the nano-porous T-M fine powder, bringing broad application prospects.

The present disclosure relates to a method of preparing a nano-porous powder material. The method includes: firstly removing A in the alloy A.sub.xT.sub.y by using an ultrasonically-assisted de-alloying method to prepare a nano-porous T coarse powder, and then, allowing the nano-porous T coarse powder to perform M-ization reaction with a gas reactant containing M to obtain a nano-porous T-M coarse powder, and finally, further crushing the nano-porous T-M coarse powder using a jet mill to obtain a nano-porous T-M fine powder. The method can achieve low-cost mass production of the nano-porous T-M fine powder, bringing broad application prospects.

A method of forming a spinel coating on a substrate is disclosed including the steps of coating at least a portion of the substrate with a precursor including an alloy powder, and sintering the precursor at a temperature of less than 1000 degrees Celsius to form the spinel coating. The alloy powder used for the precursor can include particles having a particle size of less than 10 micrometers. The method can be utilized to form spinel coatings as contact surfaces between electrodes and interconnects of solid oxide fuel cell (SOFC) stacks.

The present disclosure provides an additive manufacturing method by which a uniform powder bed can be formed even when the interior of a chamber is depressurized and a powder bed is formed on a stage as the stage is preheated and an inert gas is supplied. An additive manufacturing method for a shaped object S includes forming a powder bed PB on a stage 51 in a chamber 10, and fusing the powder bed PB by laser emission. According to this additive manufacturing method, a pressure in the chamber 10 is reduced to a pressure equal to or higher than 8000 [Pa] and equal to or lower than 30,000 [Pa], and the powder bed PB is formed on the stage 51 as the stage 51 is preheated and an inert gas is supplied.