A method for wetting volatile material positioned on a filter from an additive manufacturing process includes passing a passivation fluid to an interior space of a filtration system including an outer housing, a filtration medium, detecting an amount of passivation fluid passed to the interior space with a volume detection device, determining whether the amount of passivation fluid passed to the interior space is less than a configurable threshold, in response to determining that the amount of passivation fluid passed to the interior space is less than the configurable threshold, continuing to pass the passivation fluid to the interior space, and in response to determining that the amount of passivation fluid passed to the interior space is not less than the configurable threshold, stopping the passing of passivation fluid to the interior space.

A method for wetting volatile material positioned on a filter from an additive manufacturing process includes passing a passivation fluid to an interior space of a filtration system including an outer housing, a filtration medium, detecting an amount of passivation fluid passed to the interior space with a volume detection device, determining whether the amount of passivation fluid passed to the interior space is less than a configurable threshold, in response to determining that the amount of passivation fluid passed to the interior space is less than the configurable threshold, continuing to pass the passivation fluid to the interior space, and in response to determining that the amount of passivation fluid passed to the interior space is not less than the configurable threshold, stopping the passing of passivation fluid to the interior space.

The invention provides a powder magnetic core and a method for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. A method for manufacturing a powder magnetic core with a metallic soft magnetic material powder includes: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.

The invention provides a powder magnetic core and a method for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. A method for manufacturing a powder magnetic core with a metallic soft magnetic material powder includes: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.

A method for removing powder from a component or part produced by a powder bed additive manufacturing system is provided. The method includes providing a part, the part having at least one internal cavity with at least one external opening, the at least one cavity being at least partly filled with powder grains, the powder grains being connected to each other and to the walls of the cavity by mechanical, frictional, electrical, physical, or chemical forces. The method further includes adding medium in liquid phase to the at least one cavity of the part, the liquid having the property that it expands in phase transition from liquid to solid phase; transforming added medium to solid phase to loosen and break up at least a fraction of the powder grains connections from each other; and removing powder from the at least one internal cavity.

A method for removing powder from a component or part produced by a powder bed additive manufacturing system is provided. The method includes providing a part, the part having at least one internal cavity with at least one external opening, the at least one cavity being at least partly filled with powder grains, the powder grains being connected to each other and to the walls of the cavity by mechanical, frictional, electrical, physical, or chemical forces. The method further includes adding medium in liquid phase to the at least one cavity of the part, the liquid having the property that it expands in phase transition from liquid to solid phase; transforming added medium to solid phase to loosen and break up at least a fraction of the powder grains connections from each other; and removing powder from the at least one internal cavity.

A green compact according to the present invention is a green compact, which is obtained by compaction-molding raw material powder containing metal powder as a main raw material, the green compact including an oxide film formed between particles of the raw material powder forming the green compact, the oxide film binding the particles of the raw material powder to each other, in which the metal powder to toe used includes metal powder showing a circularity R at a cumulative frequency of 80% of 0.75 or more, the circularity R being expressed by Equation (1), where S represents a two-dimensional projected area of the metal powder and L represents a two-dimensional projected circumferential length of the metal powder.

[00001]$\begin{array}{cc}R=4.Math.\pi \times \frac{S}{L^2}& \left(1\right)\end{array}$

A green compact according to the present invention is a green compact, which is obtained by compaction-molding raw material powder containing metal powder as a main raw material, the green compact including an oxide film formed between particles of the raw material powder forming the green compact, the oxide film binding the particles of the raw material powder to each other, in which the metal powder to toe used includes metal powder showing a circularity R at a cumulative frequency of 80% of 0.75 or more, the circularity R being expressed by Equation (1), where S represents a two-dimensional projected area of the metal powder and L represents a two-dimensional projected circumferential length of the metal powder.

[00001]$\begin{array}{cc}R=4.Math.\pi \times \frac{S}{L^2}& \left(1\right)\end{array}$

Systems and methods are disclosed for forming a three-dimensional object using additive manufacturing. One method includes depositing a first amount of powder material onto a powder print bed of a printing system, spreading the first amount of powder material across the powder print bed to form a first layer, measuring a density of powder material within the powder print bed, and adjusting a parameter of the printing system based on the measured density of the powder material within the powder print bed.

Systems and methods are disclosed for forming a three-dimensional object using additive manufacturing. One method includes depositing a first amount of powder material onto a powder print bed of a printing system, spreading the first amount of powder material across the powder print bed to form a first layer, measuring a density of powder material within the powder print bed, and adjusting a parameter of the printing system based on the measured density of the powder material within the powder print bed.