There are provided reactive metal powder in-flight heat treatment processes. For example, such processes comprise providing a reactive metal powder; and contacting the reactive metal powder with at least one additive gas while carrying out said in-flight heat treatment process, thereby obtaining a raw reactive metal powder.

There are provided reactive metal powder in-flight heat treatment processes. For example, such processes comprise providing a reactive metal powder; and contacting the reactive metal powder with at least one additive gas while carrying out said in-flight heat treatment process, thereby obtaining a raw reactive metal powder.

A method is provided for printing a three-dimensional object. The method comprises, depositing a layer of metal powder onto a powder bed of a three-dimensional printer. A liquid is heated to generate a vapor. The liquid is removed from the vapor to dry the vapor by heating the vapor above a condensation temperature of the liquid. The dry vapor is deposited onto the powder bed of the three-dimensional printer.

A method is provided for printing a three-dimensional object. The method comprises, depositing a layer of metal powder onto a powder bed of a three-dimensional printer. A liquid is heated to generate a vapor. The liquid is removed from the vapor to dry the vapor by heating the vapor above a condensation temperature of the liquid. The dry vapor is deposited onto the powder bed of the three-dimensional printer.

In some examples, a build material recycling device of a three-dimensional (3D) printer can include an upper chamber including an inlet and a material separator coupled to the inlet, a classifier coupled to the upper chamber, and a lower chamber coupled to the classifier, where the classifier is located between the upper chamber and the lower chamber.

In some examples, a build material recycling device of a three-dimensional (3D) printer can include an upper chamber including an inlet and a material separator coupled to the inlet, a classifier coupled to the upper chamber, and a lower chamber coupled to the classifier, where the classifier is located between the upper chamber and the lower chamber.

The present application relates to a method and system for removing material from an additively manufactured part. The method comprises providing an additively manufactured part comprising a part section and a support structure, providing a material having an expansible volume, carrying out an application step, wherein the material is applied to the additively manufactured part and carrying out a de-coupling step, wherein the material is expanded from a first, unexpanded, state to a second, expanded, state so as to generate a separating force for de-coupling the part section and the support structure.

The present application relates to a method and system for removing material from an additively manufactured part. The method comprises providing an additively manufactured part comprising a part section and a support structure, providing a material having an expansible volume, carrying out an application step, wherein the material is applied to the additively manufactured part and carrying out a de-coupling step, wherein the material is expanded from a first, unexpanded, state to a second, expanded, state so as to generate a separating force for de-coupling the part section and the support structure.

There are provided reactive metal powder in-flight heat treatment processes. For example, such processes comprise providing a reactive metal powder; and contacting the reactive metal powder with at least one additive gas while carrying out said in-flight heat treatment process, thereby obtaining a raw reactive metal powder.

There are provided reactive metal powder in-flight heat treatment processes. For example, such processes comprise providing a reactive metal powder; and contacting the reactive metal powder with at least one additive gas while carrying out said in-flight heat treatment process, thereby obtaining a raw reactive metal powder.