Selective laser solidification apparatus is described that includes a powder bed onto which a powder layer can be deposited and a gas flow unit for passing a flow of gas over the powder bed along a predefined gas flow direction. A laser scanning unit is provided for scanning a laser beam over the powder layer to selectively solidify at least part of the powder layer to form a required pattern. The required pattern is formed from a plurality of stripes or stripe segments that are formed by advancing the laser beam along the stripe or stripe segment in a stripe formation direction. The stripe formation direction is arranged so that it always at least partially opposes the predefined gas flow direction. A corresponding method is also described.

An additively manufactured assembly including an additively manufactured component with an edge oriented with respect to a recoater blade direction and an non-contact support that does not form a part of the additively manufactured component, the additively manufactured support located adjacent the edge. A method of additively manufacturing a component includes additively manufacturing an component with an edge oriented with respect to a recoater blade direction simultaneous with additively manufacturing an non-contact support that does not form a part of the component, the additively manufactured support located adjacent the edge.

An additively manufactured assembly including an additively manufactured component with an edge oriented with respect to a recoater blade direction and an non-contact support that does not form a part of the additively manufactured component, the additively manufactured support located adjacent the edge. A method of additively manufacturing a component includes additively manufacturing an component with an edge oriented with respect to a recoater blade direction simultaneous with additively manufacturing an non-contact support that does not form a part of the component, the additively manufactured support located adjacent the edge.

The invention relates to a sintered metal material comprising at least one magnetic part, characterised by directional through-pores having a size of between 1 and 100 μm, said material having a density varying by less than 20% from one sample of 1 cm3 to another taken from a one-piece part made from the material.

The invention relates to a sintered metal material comprising at least one magnetic part, characterised by directional through-pores having a size of between 1 and 100 μm, said material having a density varying by less than 20% from one sample of 1 cm3 to another taken from a one-piece part made from the material.

An additive manufacturing apparatus includes: a chamber, including a front plate; a door, provided at an opening of the front plate; an irradiator; a gas supplier, supplying an inert gas to the chamber; and a gas discharger, discharging the inert gas from the chamber. The gas supplier includes a middle nozzle and a lower nozzle. The middle nozzle is provided so as to cross the opening when the door is closed, has one end swingably supported on the front plate, and swings independently of opening and closing of the door.

A three-dimensional (“3D”) printing system for printing on a substrate, the printing system including a plurality of powder feeders, the plurality of powder feeders dispensing a powder on the substrate in a first direction and in a second direction; and a powder uniformization device located adjacent to the plurality of powder feeders, the powder uniformization device rotatable along the substrate in directions opposing the first direction and the second direction.

A three-dimensional (“3D”) printing system for printing on a substrate, the printing system including a plurality of powder feeders, the plurality of powder feeders dispensing a powder on the substrate in a first direction and in a second direction; and a powder uniformization device located adjacent to the plurality of powder feeders, the powder uniformization device rotatable along the substrate in directions opposing the first direction and the second direction.

A print engine of an additive manufacturing system includes a print station configured to hold a removable cartridge containing powder. A laser engine is positioned to direct a one or two dimensional patterned laser beam into the removable cartridge. In some embodiments powder is produced at least in part with a magnetohydrodynamic system.

A printer includes a heat control device configured to cause a temperature of a part that is printed by the printer to remain within a predetermined range as a height of the part increases from about 0 mm to about 30 mm. The predetermined range is from about 545° C. to about 600° C. The heat control device includes a heat plate that is configured to generate heat in a downward direction toward the part.