A system for additive manufacturing under generated force includes a mechanical arm, a build platform, a build platform controller, a material delivery system controller, a laser scan system, a laser scan system controller, a motor controller and a master controller. The master controller determines a location of the material delivered to the build platform. The master controller further calculates a rate of rotation of the build platform as a function of the location of the material delivered and a desired centrifugal acceleration. The master controller further calculates an adjustment factor to correlate a rotation of the laser scan system to a rotation of the mechanical arm as a function of the location of the material delivered and a calculated rate of rotation of the build platform.

A system for additive manufacturing under generated force includes a mechanical arm, a build platform, a build platform controller, a material delivery system controller, a laser scan system, a laser scan system controller, a motor controller and a master controller. The master controller determines a location of the material delivered to the build platform. The master controller further calculates a rate of rotation of the build platform as a function of the location of the material delivered and a desired centrifugal acceleration. The master controller further calculates an adjustment factor to correlate a rotation of the laser scan system to a rotation of the mechanical arm as a function of the location of the material delivered and a calculated rate of rotation of the build platform.

Devices, systems, and methods are directed to applying magnetohydrodynamic forces to liquid metal to eject liquid metal along a controlled pattern, such as a controlled three-dimensional pattern as part of additive manufacturing of an object. Electric current delivered to a meniscus of the liquid metal in a quiescent state can be directed to exert a pullback force on the liquid metal. The pullback force can be sufficient to draw the liquid metal, in the quiescent state, in a direction toward the nozzle to reduce the likelihood of unintended wetting of surfaces of the nozzle between uses of the nozzle.

Devices, systems, and methods are directed to applying magnetohydrodynamic forces to liquid metal to eject liquid metal along a controlled pattern, such as a controlled three-dimensional pattern as part of additive manufacturing of an object. Electric current delivered to a meniscus of the liquid metal in a quiescent state can be directed to exert a pullback force on the liquid metal. The pullback force can be sufficient to draw the liquid metal, in the quiescent state, in a direction toward the nozzle to reduce the likelihood of unintended wetting of surfaces of the nozzle between uses of the nozzle.

The present invention combines three steps of the Bound Powder Deposition (BPD) process into a single real-time Additive Manufacturing (AM) process to improve print properties while decreasing both manufacturing times and associated costs.

The present invention combines three steps of the Bound Powder Deposition (BPD) process into a single real-time Additive Manufacturing (AM) process to improve print properties while decreasing both manufacturing times and associated costs.

3D-printed parts may include binding agents to be removed following an additive manufacturing process. A debinding process removes the binding agents by immersing the part in a solvent bath causing chemical dissolution of the binding agents. The time of exposure of the 3D-printed part to the solvent is determined based on the geometry of the part, wherein the geometry is applied to predict the diffusion of the solvent through the 3D-printed part. The 3D-printed part is then immersed in the solvent bath to remove the binding agent, and is removed from the solvent bath after the time of exposure.

A method for producing a three-dimensional multilayer object produces a three-dimensional multilayer object by partially applying energy to a conductive powder and thereby melting or sintering and curing the conductive powder. The method for producing a three-dimensional multilayer object includes: applying energy to the conductive powder to melt or sinter the conductive powder, and detecting a flaw in a surface layer portion of the cured three-dimensional multilayer object by relatively moving a probe, which is disposed spaced apart from the surface layer portion, with respect to the surface layer portion. The method contains an excitation step of generating an eddy current in the surface layer portion and detecting a change in a magnetic field of the surface layer portion.

A method for producing a three-dimensional multilayer object produces a three-dimensional multilayer object by partially applying energy to a conductive powder and thereby melting or sintering and curing the conductive powder. The method for producing a three-dimensional multilayer object includes: applying energy to the conductive powder to melt or sinter the conductive powder, and detecting a flaw in a surface layer portion of the cured three-dimensional multilayer object by relatively moving a probe, which is disposed spaced apart from the surface layer portion, with respect to the surface layer portion. The method contains an excitation step of generating an eddy current in the surface layer portion and detecting a change in a magnetic field of the surface layer portion.

The invention relates to a device (1) for manufacturing a part (100) made of metallic material, comprising a depositing member (2) made of said metallic material. The device (1) further comprises an impacting member (4) of the material being deposited by emitting an energy beam (5), so as to locally modify its crystalline structure.