A multi-step method to produce materials, and coatings of materials, which has three key characteristics. The first is that the density of the resulting materials or coatings can be controllably and widely variable from less than ten percent of normal density up to normal density. The second key characteristic of the invention is the use of starting materials having powders that have grains (particles) with one, two or three dimensions on the size scales of nanometers or micrometers. The third major characteristic part of the invention is the use of microwave radiation or induction heating to quickly raise the temperature of the powders to produce materials or coatings before deleterious diffusion and densification can occur. These features produce new types of materials with properties favorable to many applications, such as chemical and other catalysis, electrolysis in batteries and fuel cells, and light weight structural components.

The present invention provides a device and method for electromagnetic induction heating-assisted laser additive manufacturing of a titanium matrix composite and belongs to the technical field of laser additive manufacturing. The device includes a coaxial-powder feeding laser deposition system and an electromagnetic induction heating synchronous auxiliary system. The coaxial-powder feeding laser deposition system includes a substrate, a deposition sample, a laser head and an infrared thermometer. The electromagnetic induction heating synchronous auxiliary system includes an electromagnetic induction power supply auxiliary unit, a coil, a steering heightening mechanism, a driven shaft and a transverse sliding groove. The coil is connected to an output end of the electromagnetic induction power supply auxiliary unit. The coil and the laser head do synchronous movement to implement small-area real-time preheating and slow cooling on the deposition sample.

The present invention provides a device and method for electromagnetic induction heating-assisted laser additive manufacturing of a titanium matrix composite and belongs to the technical field of laser additive manufacturing. The device includes a coaxial-powder feeding laser deposition system and an electromagnetic induction heating synchronous auxiliary system. The coaxial-powder feeding laser deposition system includes a substrate, a deposition sample, a laser head and an infrared thermometer. The electromagnetic induction heating synchronous auxiliary system includes an electromagnetic induction power supply auxiliary unit, a coil, a steering heightening mechanism, a driven shaft and a transverse sliding groove. The coil is connected to an output end of the electromagnetic induction power supply auxiliary unit. The coil and the laser head do synchronous movement to implement small-area real-time preheating and slow cooling on the deposition sample.

An apparatus for producing a three-dimensional multilayer object produces a three-dimensional multilayer object by partially applying energy to a conductive powder and thereby melting or sintering and curing the conductive powder. The apparatus for producing a three-dimensional multilayer object includes: a holding unit holding the conductive powder, and holding the cured three-dimensional multilayer object; an energy application unit applying energy to the conductive powder held by the holding unit; a probe disposed spaced apart from a surface layer portion of the cured three-dimensional multilayer object and detecting a flaw in the surface layer portion; and a probe moving mechanism relatively moving the probe with respect to the surface layer portion. The probe contains an excitation coil generating an eddy current in the surface layer portion, and a detection coil detecting a change in a magnetic field of the surface layer portion.

An apparatus for producing a three-dimensional multilayer object produces a three-dimensional multilayer object by partially applying energy to a conductive powder and thereby melting or sintering and curing the conductive powder. The apparatus for producing a three-dimensional multilayer object includes: a holding unit holding the conductive powder, and holding the cured three-dimensional multilayer object; an energy application unit applying energy to the conductive powder held by the holding unit; a probe disposed spaced apart from a surface layer portion of the cured three-dimensional multilayer object and detecting a flaw in the surface layer portion; and a probe moving mechanism relatively moving the probe with respect to the surface layer portion. The probe contains an excitation coil generating an eddy current in the surface layer portion, and a detection coil detecting a change in a magnetic field of the surface layer portion.

Provided is a FeCrCuTiV high-entropy alloy powder for laser melting deposition manufacturing and a preparation method thereof, in percent by weight, the composition of the high-entropy alloy powder is: chromium 17-20%; copper 22-25%; titanium 16-19%; vanadium 17-20%; and ferrum 19-22%, wherein by utilizing the solid solution effect of alloying elements such as Ti, V and Cu of the high-entropy alloy, it can effectively alleviate the differences in thermal expansion coefficient, melting point, elastic modulus, etc. of the tungsten/steel or tungsten/copper heterogeneous interface, can reduce the residual stress level at the heterogeneous interface during the laser melting deposition manufacturing process and avoid the precipitation of Laves phase, and can meet the manufacturing requirements of tungsten/steel and tungsten/copper heterogeneous components for fusion reactors.

Provided is a FeCrCuTiV high-entropy alloy powder for laser melting deposition manufacturing and a preparation method thereof, in percent by weight, the composition of the high-entropy alloy powder is: chromium 17-20%; copper 22-25%; titanium 16-19%; vanadium 17-20%; and ferrum 19-22%, wherein by utilizing the solid solution effect of alloying elements such as Ti, V and Cu of the high-entropy alloy, it can effectively alleviate the differences in thermal expansion coefficient, melting point, elastic modulus, etc. of the tungsten/steel or tungsten/copper heterogeneous interface, can reduce the residual stress level at the heterogeneous interface during the laser melting deposition manufacturing process and avoid the precipitation of Laves phase, and can meet the manufacturing requirements of tungsten/steel and tungsten/copper heterogeneous components for fusion reactors.

A method for forming a component includes providing a first layer of a mixture of first and second powders. The method includes determining the frequency of an alternating magnetic field to induce eddy currents sufficient to bulk heat only one of the first and second powders. The alternating magnetic field is applied at the determined frequency to a portion of the first layer of the mixture using a flux concentrator. Exposure to the magnetic field changes the phase of at least a portion of the first powder to liquid. The liquid portion couples to at least some of the second powder and subsequently solidifies to provide a composite component.

A method, device, and computer program product for providing data for temperature regulation in the additive manufacture of a component, where the method includes a) acquiring temperature data at various positions of a layer built up additively; b) processing the layer for the component using a processing device at the positions of the layer, wherein regulation data for regulating the processing device is acquired depending on a position; and c) generating an adapted data set from the acquired data comprising position-dependent adapted regulation data.

A method, device, and computer program product for providing data for temperature regulation in the additive manufacture of a component, where the method includes a) acquiring temperature data at various positions of a layer built up additively; b) processing the layer for the component using a processing device at the positions of the layer, wherein regulation data for regulating the processing device is acquired depending on a position; and c) generating an adapted data set from the acquired data comprising position-dependent adapted regulation data.