Patent classifications
B22F2203/03
Manufacturing facility and manufacturing method of sintered product
A manufacturing facility of a sintered product according to one aspect of the present disclosure includes: a molding apparatus configured to press-mold raw material powder containing metal powder to fabricate powder compacts; a marking apparatus configured to mark a product ID including a serial number on each of the powder compacts; a batch processing apparatus configured to perform a predetermined batch process on intermediate materials which are the powder compacts or sintered articles of the powder compacts; a reader apparatus configured to read the product ID of each of the intermediate materials loaded in a batch case of the batch processing apparatus; and a server apparatus configured to communicate with the apparatuses. The server apparatus includes: a communication unit configured to receive a read value of the product ID from the reader apparatus; and a control unit configured to specify a load position of each of the intermediate materials in the batch case based on the received read value.
Manufacturing facility and manufacturing method of sintered product
A manufacturing facility of a sintered product according to one aspect of the present disclosure includes: a molding apparatus configured to press-mold raw material powder containing metal powder to fabricate powder compacts; a marking apparatus configured to mark a product ID including a serial number on each of the powder compacts; a batch processing apparatus configured to perform a predetermined batch process on intermediate materials which are the powder compacts or sintered articles of the powder compacts; a reader apparatus configured to read the product ID of each of the intermediate materials loaded in a batch case of the batch processing apparatus; and a server apparatus configured to communicate with the apparatuses. The server apparatus includes: a communication unit configured to receive a read value of the product ID from the reader apparatus; and a control unit configured to specify a load position of each of the intermediate materials in the batch case based on the received read value.
METHOD AND DEVICE FOR CONTROLLING AN IRRADIATION SYSTEM FOR PRODUCING WORKPIECES
The invention relates to a method for controlling an irradiation system (20), the irradiation system (20) being used in a device (10) for the additive manufacturing of three-dimensional workpieces and comprising at least three irradiation units (22a-d, 50), the method comprising the following steps: a) defining an irradiation region (30a-d) for each of the irradiation units (22a-d, 50), the irradiation regions (30a-d) each comprising a portion of an irradiation plane (28) which extends parallel to a carrier (16) of the device (10), and the irradiation regions (30a-d) being defined such that they overlap in a common overlap region (34); b) irradiating a raw material powder layer on the carrier (16) to produce a workpiece layer; c) arranging a further raw material powder layer on the already jetted raw material powder layer to produce a further workpiece layer. d) The invention also relates to a device for performing this method.
METHOD AND DEVICE FOR CONTROLLING AN IRRADIATION SYSTEM FOR PRODUCING WORKPIECES
The invention relates to a method for controlling an irradiation system (20), the irradiation system (20) being used in a device (10) for the additive manufacturing of three-dimensional workpieces and comprising at least three irradiation units (22a-d, 50), the method comprising the following steps: a) defining an irradiation region (30a-d) for each of the irradiation units (22a-d, 50), the irradiation regions (30a-d) each comprising a portion of an irradiation plane (28) which extends parallel to a carrier (16) of the device (10), and the irradiation regions (30a-d) being defined such that they overlap in a common overlap region (34); b) irradiating a raw material powder layer on the carrier (16) to produce a workpiece layer; c) arranging a further raw material powder layer on the already jetted raw material powder layer to produce a further workpiece layer. d) The invention also relates to a device for performing this method.
Method for checking a component to be produced in an additive manner, and device
A method for checking a component to be produced in an additive manner, having the steps of mechanically exciting at least one additively constructed layer of the component during the additive production of the component, measuring a mechanical response signal of the component, and displaying a warning and/or interrupting the additive production of the component if the mechanical response signal lies outside of a specified tolerance range. A device for the additive production of a component, includes a device for mechanically exciting the at least one additively constructed layer of the component, a measuring unit for measuring the mechanical response signal of the component, and a control unit. The control unit is designed to display the warning and/or interrupt the additive production if the mechanical response signal lies outside of a specified tolerance range.
Method for checking a component to be produced in an additive manner, and device
A method for checking a component to be produced in an additive manner, having the steps of mechanically exciting at least one additively constructed layer of the component during the additive production of the component, measuring a mechanical response signal of the component, and displaying a warning and/or interrupting the additive production of the component if the mechanical response signal lies outside of a specified tolerance range. A device for the additive production of a component, includes a device for mechanically exciting the at least one additively constructed layer of the component, a measuring unit for measuring the mechanical response signal of the component, and a control unit. The control unit is designed to display the warning and/or interrupt the additive production if the mechanical response signal lies outside of a specified tolerance range.
Three-dimensional shaping device and method for manufacturing three-dimensional shaped object
A three-dimensional shaping device includes: a discharge unit configured to discharge a shaping material; a weight measuring unit configured to measure a weight of the shaping material discharged from the discharge unit; and a control unit configured to control the discharge unit and the weight measuring unit to shape a three-dimensional shaped object by stacking layers of the shaping material in a shaping region of a stage, in which the control unit is configured to control the weight measuring unit to measure the weight of the shaping material discharged from the discharge unit, determine whether a predetermined amount of the shaping material is discharged from the discharge unit based on the weight measured by the weight measuring unit, and when it is determined that the predetermined amount of the shaping material is not discharged, control the discharge unit so that the predetermined amount of the shaping material is discharged from the discharge unit.
Expeditionary Additive Manufacturing (ExAM) Method
An expeditionary additive manufacturing (ExAM) system [10] for manufacturing metal parts [20] includes a mobile foundry system [12] configured to produce an alloy powder [14] from a feedstock [16], and an additive manufacturing system [18] configured to fabricate a part using the alloy powder [14]. The additive manufacturing system [18] includes a computer system [50] having parts data and machine learning programs in signal communication with a cloud service. The parts data [56] can include material specifications, drawings, process specifications, assembly instructions, and product verification requirements for the part [20]. An expeditionary additive manufacturing (ExAM) method for making metal parts [20] includes the steps of transporting the mobile foundry system [12] and the additive manufacturing system [18] to a desired location; making the alloy powder [14] at the location using the mobile foundry system; and building a part [20] at the location using the additive manufacturing system [18].
Method for monitoring 3D printing equipped with 3D printing slicer and recursive loop structure
Provided is a method for monitoring 3D printing equipped with a 3D printing slicer and a recursive loop structure. A 3D printing method according to an embodiment of the present invention sets up a slicing environment for 3D printing of a 3D model, generates a mechanical code by performing slicing according to the setup environment, monitors the status of the 3D printing according to the generated mechanical code, and, depending on the monitoring result, determines whether or not to re-perform the setup and subsequent steps. Accordingly, by semi- or fully automating the 3D printing engineering process, the time and effort for engineering performance involving human participation are reduced, and the human resource is concentrated on a more important area, such that the effects of enhancing the 3D printing output quality and assuring the quality can be expected.
Method for monitoring 3D printing equipped with 3D printing slicer and recursive loop structure
Provided is a method for monitoring 3D printing equipped with a 3D printing slicer and a recursive loop structure. A 3D printing method according to an embodiment of the present invention sets up a slicing environment for 3D printing of a 3D model, generates a mechanical code by performing slicing according to the setup environment, monitors the status of the 3D printing according to the generated mechanical code, and, depending on the monitoring result, determines whether or not to re-perform the setup and subsequent steps. Accordingly, by semi- or fully automating the 3D printing engineering process, the time and effort for engineering performance involving human participation are reduced, and the human resource is concentrated on a more important area, such that the effects of enhancing the 3D printing output quality and assuring the quality can be expected.