A method of additive manufacture involves building a container 8 and a structure by fusing powder 12, 13, 14, such that the container contains the structure and unfused powder. The container 8 may be used in a method for predicting powder degradation in an additive manufacturing process. Containers containing different types of structure may be built to measure the effect of building different types of structures on powder degradation. A structure to be built may be characterised by classes of structural features it contains and information obtained used from building containers used to predict how building the structure will degrade powder.

A method of additive manufacture involves building a container 8 and a structure by fusing powder 12, 13, 14, such that the container contains the structure and unfused powder. The container 8 may be used in a method for predicting powder degradation in an additive manufacturing process. Containers containing different types of structure may be built to measure the effect of building different types of structures on powder degradation. A structure to be built may be characterised by classes of structural features it contains and information obtained used from building containers used to predict how building the structure will degrade powder.

A method for additive manufacturing includes obtaining a dataset that defines the workpiece in multiple workpiece layers arranged one on top of the other. A layer stack of multiple workpiece layers is produced based on the dataset. The layer stack has a respective topmost workpiece layer at a defined instant of time. The layer stack is thermally excited at the defined instant of time and a sequence of images of the respective topmost workpiece layer is recorded. The layer stack is inspected using the sequence of images. The inspection involves evaluation of an individual temporal deformation profile of the respective topmost workpiece layer in response to the thermal excitation. The individual temporal deformation profile has multiple characteristic features including an individual deformation increase, an individual deformation maximum, and an individual deformation decrease. The inspection result is determined by evaluating at least one of the characteristic features.

A method for additive manufacturing includes obtaining a dataset that defines the workpiece in multiple workpiece layers arranged one on top of the other. A layer stack of multiple workpiece layers is produced based on the dataset. The layer stack has a respective topmost workpiece layer at a defined instant of time. The layer stack is thermally excited at the defined instant of time and a sequence of images of the respective topmost workpiece layer is recorded. The layer stack is inspected using the sequence of images. The inspection involves evaluation of an individual temporal deformation profile of the respective topmost workpiece layer in response to the thermal excitation. The individual temporal deformation profile has multiple characteristic features including an individual deformation increase, an individual deformation maximum, and an individual deformation decrease. The inspection result is determined by evaluating at least one of the characteristic features.

A manufacturing method for a three-dimensional molded object includes repeating formation of a material layer and formation of a solidified layer, the material layer being formed by spreading a metal material on a base plate and the solidified layer being formed by irradiating the material layer with a laser beam or an electron beam, thereby molding a solidified body which is a laminated solidified layer on the base plate; and subjecting the base plate and the solidified body after molding to a heat treatment.

A manufacturing method for a three-dimensional molded object includes repeating formation of a material layer and formation of a solidified layer, the material layer being formed by spreading a metal material on a base plate and the solidified layer being formed by irradiating the material layer with a laser beam or an electron beam, thereby molding a solidified body which is a laminated solidified layer on the base plate; and subjecting the base plate and the solidified body after molding to a heat treatment.

A three-dimensional shaping apparatus includes a stage, a first material supply unit that supplies a first material, a second material supply unit that supplies a second material, a laser irradiation unit, and a control unit that controls the laser irradiation unit separately between a first laser irradiation scan and a second laser irradiation scan, wherein when a first material region and a second material region are adjacently disposed in the shaped layer for one layer, the control unit irradiates the first material region with a laser in the first laser irradiation scan, and irradiates the second material region with a laser in the second laser irradiation scan.

Systems and methods resolve stresses in additive manufacturing. A stress resolution profile including frequency and amplitude parameters of an ultrasonic input are determined based on physical properties of the product. Successive layers of a material are added and energy is applied to incorporate the material of each layer into the product. An ultrasonic input is applied with the determined parameters to resolve stress as the product is built up. The ultrasonic input is varied as a depth of the material incorporated into the product increases.

Systems and methods resolve stresses in additive manufacturing. A stress resolution profile including frequency and amplitude parameters of an ultrasonic input are determined based on physical properties of the product. Successive layers of a material are added and energy is applied to incorporate the material of each layer into the product. An ultrasonic input is applied with the determined parameters to resolve stress as the product is built up. The ultrasonic input is varied as a depth of the material incorporated into the product increases.

Provided is a method for promoting densification of a metal body by utilizing metal expansion induced by hydrogen absorption. The hydrogen absorption expansion refers to a volume expansion effect produced by absorbing hydrogen on some metal blocks or metal powder in a hydrogen atmosphere under certain temperature conditions. Hydrogen is introduced into a rigid closed mold filled with a hydrogen absorption expansion material or filled with the hydrogen absorption expansion material and a material to be densified, and the mold and/or the material to be densified are/is densified by using the volume expansion effect of the hydrogen absorption expansion material. The present method may be used for eliminating residual pores from a metal material so as to improve the properties of the material.